2835596
Volt Band Clamp
Cummins®

Introduction

The 2835596 Volt Band Clamp, manufactured by Cummins, is a component designed for use in commercial trucks. This part plays a role in ensuring the efficient operation of the vehicle’s systems by securing various components, such as hoses or cables, within the truck’s systems.

Basic Concepts of Volt Band Clamps

A Volt Band Clamp is a type of fastener used in automotive and industrial applications to secure components, often hoses or cables, to a surface or structure. It functions by applying consistent pressure around the secured item, which helps to prevent movement and potential disconnection. In automotive systems, these clamps are important for maintaining the integrity of connections, ensuring that fluids or electrical signals are transmitted reliably without interruption ¹.

Purpose of the 2835596 Volt Band Clamp

This Cummins part is utilized in the operation of trucks to secure various components, such as hoses or cables, within the truck’s systems. Its function is to provide a reliable and consistent hold, which is vital for the uninterrupted operation of the truck’s systems. By securing these components, the clamp helps to maintain the structural integrity and operational efficiency of the truck.

Key Features

The 2835596 Volt Band Clamp features a robust design that includes high-quality materials to ensure durability and reliability. It is constructed from materials that can withstand the rigors of commercial truck environments, including exposure to various weather conditions and mechanical stresses. Unique characteristics of this clamp may include an adjustable band for a custom fit and a corrosion-resistant coating to enhance longevity.

Benefits

Using the 2835596 Volt Band Clamp offers several advantages. It contributes to improved performance by ensuring secure connections, which can lead to more reliable operation of the truck’s systems. Its durable construction means it can withstand the demands of commercial use, providing long-term value. Additionally, the design of the clamp allows for ease of installation, reducing downtime during maintenance procedures.

Installation Process

Installing the 2835596 Volt Band Clamp involves several steps to ensure it is securely fastened. First, the component to be clamped should be positioned correctly. Then, the clamp is placed around the component and tightened to the appropriate level using the provided tools. It is important to follow the manufacturer’s guidelines to achieve the correct tension, ensuring the clamp is neither too tight nor too loose.

Maintenance Tips

To ensure the longevity and optimal performance of the 2835596 Volt Band Clamp, regular maintenance is recommended. This includes periodic inspections to check for signs of wear or damage. Cleaning the clamp and its surrounding area can prevent the buildup of debris that might affect its operation. Any signs of corrosion should be addressed promptly to maintain the clamp’s integrity.

Troubleshooting Common Issues

Common issues with the 2835596 Volt Band Clamp may include loosening over time or damage from environmental factors. If the clamp becomes loose, it should be retightened according to the manufacturer’s specifications. Damage to the clamp may require replacement to ensure the secure connection of components. Regular inspections can help identify these issues early, allowing for timely corrective action.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes a wide range of power solutions, including engines, filtration, and related technologies. With a strong reputation in the commercial truck industry, Cummins is known for its commitment to quality, innovation, and customer satisfaction. The company’s extensive product range and global presence make it a trusted partner for commercial vehicle operators worldwide ².

Cummins Volt Band Clamp 2835596 Compatibility

The Cummins Volt Band Clamp 2835596 is a versatile component designed to fit a variety of Cummins engines, ensuring a secure electrical connection. This clamp is important for maintaining the integrity of electrical connections in engine systems, preventing issues such as poor conductivity and potential electrical failures.

Compatible Engines

• B6.7 Series

  • B6.7 CM2350
  • QSB6.7 CM2250
  • QSB6.7 CM2350 B105

• ISB Series

  • ISB (Chrysler)
  • ISB CM2150
  • ISB6.7 CM2250
  • ISB6.7 CM2350 B101

• ISL9 Series

  • ISL9 CM2150 SN

• ISX12 Series

  • ISX12 G CM2180 EJ

• QSL9 Series

  • QSL9 CM2350 L102

• X12 Series

  • X12 CM2350 X119B

• X15 Series

  • X15 CM2350 X116B
  • X15 CM2450 X134B

• Other Models

  • B135B
  • ISV (Nissan)

This clamp is engineered to fit seamlessly with the specified engines, providing a reliable and durable solution for securing electrical connections. Its compatibility across a range of Cummins engines makes it a valuable component for maintenance and repair purposes.

Role of Part 2835596 Volt Band Clamp in Engine Systems

The Part 2835596 Volt Band Clamp is a component in various engine systems, particularly those involving turbochargers. It is utilized to secure and seal connections between different parts of the turbocharger system, ensuring optimal performance and longevity of the engine.

In an aftermarket turbocharger setup, the Volt Band Clamp is used to connect the turbocharger to the exhaust manifold and the intake system. This secure fitting is vital for maintaining the integrity of the exhaust gases’ flow and ensuring that the turbocharger operates efficiently.

When dealing with an incomplete turbocharger or an incomplete turbocharger kit, the Volt Band Clamp plays a significant role in completing the assembly. It helps in attaching the turbocharger housing to the turbine and compressor sections, facilitating a leak-free connection that is essential for the turbocharger’s function.

In the context of a service kit for turbochargers, the Volt Band Clamp is often included to replace worn-out or damaged clamps. This ensures that all connections within the turbocharger system remain tight and secure, preventing any potential leaks that could degrade performance.

For a comprehensive turbocharger kit or a turbocharger repair kit, the Volt Band Clamp is a standard component. It is used to reattach or repair connections within the turbocharger system, such as the connection between the turbocharger and the intercooler, or the connection to the exhaust manifold.

Additionally, in a turbocharger gasket kit, the Volt Band Clamp complements the gaskets by providing a robust mechanical seal. This dual approach enhances the overall sealing efficiency, reducing the risk of leaks and improving the turbocharger’s reliability.

Overall, the Part 2835596 Volt Band Clamp is a versatile and reliable component that ensures secure and leak-free connections in various turbocharger systems, contributing to the efficient operation of the engine.

Conclusion

The 2835596 Volt Band Clamp by Cummins is a critical component in the maintenance and operation of commercial trucks. Its robust design, compatibility with a wide range of Cummins engines, and role in securing critical connections within turbocharger systems make it an invaluable part for ensuring the reliability and efficiency of truck engines. Regular maintenance and proper installation are key to maximizing the benefits of this part.