3923060
V Band Clamp
Cummins®

Introduction

The Cummins 3923060 V-Band Clamp is a specialized component designed for use in commercial truck operations. Its primary function is to secure and seal various components within the truck’s exhaust system, ensuring efficient and reliable performance. The clamp’s significance lies in its ability to maintain a tight seal, which is essential for the proper functioning of the exhaust system and overall truck operation.

Basic Concepts of V-Band Clamps

V-Band Clamps are a type of band clamp that uses a V-shaped band to create a secure and airtight seal between two flanged surfaces. They are commonly used in industrial and automotive applications where a reliable seal is required. The V-shape of the band allows for even distribution of clamping force, which enhances the seal’s integrity and durability. These clamps are favored for their ease of installation and removal, making them a practical choice for various applications ¹.

Role of the 3923060 V-Band Clamp in Truck Operations

In commercial truck operations, the Cummins 3923060 V-Band Clamp plays a significant role in the exhaust system. It is used to connect and seal exhaust pipes, mufflers, and other components, ensuring that exhaust gases are directed away from the engine compartment efficiently. This clamp helps maintain the system’s integrity by preventing leaks, which can lead to decreased performance and increased emissions. Additionally, it facilitates easier maintenance and replacement of exhaust components ².

Key Features of the 3923060 V-Band Clamp

The Cummins 3923060 V-Band Clamp is designed with several features that enhance its performance and durability. It is constructed from high-quality materials, ensuring resistance to corrosion and high temperatures commonly encountered in exhaust systems. The clamp’s V-shaped band design allows for even clamping force distribution, which improves the seal’s effectiveness. Additionally, it features a simple yet robust design that makes it easy to install and remove, reducing downtime during maintenance ³.

Benefits of Using the 3923060 V-Band Clamp

Using the Cummins 3923060 V-Band Clamp offers several advantages. It provides an improved seal compared to traditional band clamps, reducing the risk of leaks in the exhaust system. The ease of installation and removal simplifies maintenance procedures, allowing for quicker turnaround times. Additionally, the clamp’s durable construction ensures long-lasting performance, minimizing the need for frequent replacements.

Installation Process

Installing the Cummins 3923060 V-Band Clamp involves several steps to ensure a proper and secure fit. Begin by aligning the flanges of the exhaust components that need to be connected. Place the V-Band Clamp over the flanges, ensuring it is centered. Use the provided bolts to tighten the clamp, applying even pressure to achieve a uniform seal. It is important to follow the manufacturer’s torque specifications to avoid over-tightening, which can damage the flanges or the clamp itself.

Maintenance and Troubleshooting

Regular maintenance of the Cummins 3923060 V-Band Clamp is crucial to ensure its continued effectiveness. Inspect the clamp periodically for signs of wear, corrosion, or damage. Check the tightness of the bolts to ensure the seal remains intact. Common issues include leaks due to improper installation or wear on the clamp. Troubleshooting may involve re-tightening the bolts or replacing the clamp if it shows signs of significant wear or damage.

Compatibility and Applications

The Cummins 3923060 V-Band Clamp is designed for use in various commercial truck exhaust systems. It is compatible with standard flanged exhaust components, making it a versatile choice for different truck models and makes. When selecting a V-Band Clamp, it is important to ensure that it matches the flange size and type of the exhaust components being used to guarantee a proper fit and seal.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a strong reputation in the commercial truck industry for producing reliable and high-performance components. The company’s extensive product range includes engines, powertrain components, and aftermarket parts, all designed to meet the demanding requirements of commercial truck operations.

V-Band Clamp 3923060 Compatibility with Cummins Engines

The V-Band Clamp part number 3923060, manufactured by Cummins, is a versatile component designed to fit a variety of Cummins engines. This clamp is essential for securing hoses and pipes, ensuring a tight and leak-proof connection. Below is a detailed overview of its compatibility with various Cummins engine models:

6-Cylinder Engines

• 6B5.9
• 6C8.3
• B5.9 CM2670 B166C
• B5.9 G
• B5.9 GAS PLUS CM556
• B6.7 CM2350 B135B
• B6.7 CM2670 B153B
• B6.7 CM2670 B164C
• B6.7 G CMOH6.0 B125
• B6.7S
• C GAS PLUS CM556
• C8.3 G
• G8.3
• G855
• GTA8.3 CM558

8-Cylinder Engines

• ISB CM2150
• ISB CM550
• ISB CM850
• ISB/ISD6.7 CM2150 SN
• ISB5.9 CM2880 B110
• ISB5.9 CM2880 B140
• ISB5.9G CM2180
• ISB6.7 CM2250
• ISB6.7 CM2350 B101

The V-Band Clamp 3923060 is engineered to provide a reliable sealing solution across these diverse engine configurations, ensuring optimal performance and durability. Its compatibility with both 6-cylinder and 8-cylinder engines makes it a valuable component for maintaining the integrity of fluid and gas connections in Cummins engines.

Role of Part 3923060 V-Band Clamp in Engine Systems

The V-Band Clamp, identified by part number 3923060, is instrumental in ensuring secure and efficient connections within various engine systems. Its application spans across multiple components, enhancing both performance and reliability.

Aftercooler Integration

In aftercooler systems, the V-Band Clamp is utilized to connect the aftercooler to the turbocharger. This connection is vital for maintaining the integrity of the air cooling process, ensuring that the compressed air from the turbocharger is effectively cooled before entering the engine. The clamp’s design allows for a leak-free seal, which is essential for optimal aftercooler performance.

Turbocharger Connections

The V-Band Clamp plays a significant role in turbocharger arrangements. It is employed in connecting the turbocharger to the air intake system, facilitating a smooth and unrestricted flow of air into the engine. Additionally, it secures the connection between the turbocharger and the exhaust outlet, ensuring that exhaust gases are efficiently directed to drive the turbine.

Air Intake and Transfer Systems

Within air intake systems, the V-Band Clamp is used to connect various components such as the air filter housing to the intake manifold. This ensures a secure and airtight connection, preventing any air leaks that could affect engine performance. In air transfer systems, the clamp is crucial for connecting hoses and ducts, maintaining a consistent airflow throughout the system.

Exhaust System Applications

In exhaust systems, the V-Band Clamp is used to connect the exhaust manifold to the catalytic converter and other exhaust components. This ensures that exhaust gases are effectively channeled through the system, reducing the risk of leaks and improving overall exhaust efficiency.

Mounting and Package Installations

During product installation, the V-Band Clamp is often used in mounting various engine components. Its versatility allows it to be applied in different mounting scenarios, providing a secure and stable connection that can withstand the vibrations and stresses of engine operation.

Engine Cooling Systems

In engine cooling systems, the V-Band Clamp is used to connect hoses and ducts that facilitate the flow of coolant. This ensures that the cooling system operates efficiently, maintaining optimal engine temperature and preventing overheating.

Turbocharger Location and Arrangement

When configuring turbocharger locations and arrangements, the V-Band Clamp is essential for connecting the turbocharger to the engine and other components. Its use ensures that the turbocharger is securely mounted and that all connections are leak-free, contributing to the overall efficiency and performance of the turbocharger system.

Conclusion

The Cummins 3923060 V-Band Clamp is a critical component in commercial truck operations, providing secure and efficient connections within various engine systems. Its compatibility with a wide range of Cummins engines, along with its durable construction and ease of installation, makes it an invaluable part for maintaining the integrity of fluid and gas connections. Regular maintenance and proper installation are essential to ensure the clamp’s continued effectiveness and the overall performance of the engine system.