3535203
Actuator Bracket
Cummins®

Introduction

The Actuator Bracket 3535203 is a component manufactured by Cummins, a well-established name in the commercial truck industry. This bracket plays a role in supporting the efficient operation of trucks by providing a secure mounting point for actuators, which are essential for various mechanical functions within the vehicle ¹.

Basic Concepts of Actuator Brackets

An actuator bracket serves as a foundational element in mechanical systems, offering a stable attachment point for actuators. These brackets facilitate the integration of actuators with other components, ensuring that mechanical movements are precise and reliable. In the context of commercial trucks, actuator brackets contribute to the operation of systems such as engine controls, braking mechanisms, and emissions systems ².

Purpose of the 3535203 Actuator Bracket

The 3535203 Actuator Bracket is designed to support the actuator in commercial truck operations. It plays a role in the secure attachment of the actuator to the truck’s frame or engine compartment, allowing for the efficient transmission of mechanical force. This bracket ensures that the actuator can perform its functions without undue stress or movement, contributing to the overall reliability and performance of the truck ³.

Key Features

The 3535203 Actuator Bracket is constructed from high-strength materials, ensuring durability under the demanding conditions of commercial truck use. Its design includes precision-machined mounting points and robust attachment mechanisms, which contribute to a secure fit and long-lasting performance. Additionally, the bracket features corrosion-resistant coatings, enhancing its suitability for various operating environments.

Benefits

The advantages of the 3535203 Actuator Bracket include enhanced durability, improved performance of attached actuators, and increased reliability in truck operations. Its robust construction and precise design contribute to the longevity of the component and the systems it supports, reducing the need for frequent replacements or repairs.

Installation Process

Installing the 3535203 Actuator Bracket requires careful attention to ensure a secure and proper fit. The process involves identifying the correct mounting location on the truck, using the appropriate tools to attach the bracket, and verifying that the actuator is properly aligned and secured. It is important to follow manufacturer guidelines to avoid damage to the bracket or connected systems.

Common Issues and Troubleshooting

Common problems associated with the 3535203 Actuator Bracket may include misalignment, corrosion, or damage from impacts. Troubleshooting steps involve inspecting the bracket for signs of wear or corrosion, ensuring that all attachment points are secure, and verifying that the actuator operates within its specified parameters. Solutions may range from cleaning and tightening connections to replacing damaged components.

Maintenance Tips

Regular maintenance of the 3535203 Actuator Bracket involves inspecting for signs of wear, corrosion, or damage. Cleaning the bracket and its attachment points, along with applying protective coatings as needed, can help maintain its condition. Additionally, ensuring that the actuator and connected systems are functioning correctly contributes to the longevity and performance of the bracket.

Compatibility and Applications

The 3535203 Actuator Bracket is designed for use with specific types of trucks and engine models. Its compatibility ensures that it can be effectively integrated into the truck’s systems, providing reliable support for actuators across a range of commercial vehicle applications.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history of innovation and quality, Cummins has established a strong reputation in the commercial truck industry. The company’s product range includes a variety of components and systems designed to enhance the performance, efficiency, and reliability of commercial vehicles.

Cummins Actuator Bracket 3535203 Compatibility

The Cummins Actuator Bracket part number 3535203 is designed to fit a variety of Cummins engines, ensuring a secure and reliable connection for the actuator mechanism. Here is a breakdown of the engines with which this part is compatible:

Compatible Engines

• 4B3.9
• 6B5.9
• B5.9 CM2670 B166C
• B6.7 CM2670 B164C
• QSB3.9 30 CM550
• QSB5.9 CM2880 B139
• QSZ13 CM2150 Z102

Grouping by Engine Series

B Series Engines

• B5.9 CM2670 B166C
• B6.7 CM2670 B164C

These engines are part of the B Series, known for their robust design and reliability in various applications.

QSB Series Engines

• QSB3.9 30 CM550
• QSB5.9 CM2880 B139

The QSB Series engines are engineered for high performance and durability, often used in heavy-duty applications.

Other Cummins Engines

• 4B3.9
• 6B5.9
• QSZ13 CM2150 Z102

These engines, while not part of the B or QSB series, are also compatible with the Actuator Bracket 3535203, ensuring a wide range of applications for this part.

By ensuring compatibility across these engine models, the Actuator Bracket 3535203 provides a versatile solution for maintaining and repairing Cummins engines.

Role of Part 3535203 Actuator Bracket in Engine Systems

The Actuator Bracket, identified by part number 3535203, serves as a pivotal component in the orchestration of various engine systems, particularly those involving turbochargers and wastegates. This bracket is integral in the assembly and functionality of several key components.

When integrated with an Aftermarket Turbocharger, the Actuator Bracket provides a secure mounting point for the Turbocharger Actuator. This ensures precise control over the turbocharger’s operation, allowing for optimal air flow management and efficient power delivery.

In systems featuring a Heat Exchanger 30 Wastegate Turbocharger, the Actuator Bracket plays a role in the stable attachment of the Wastegate Actuator. This setup is essential for maintaining the desired boost levels by regulating the exhaust gases that bypass the turbine.

The bracket is also a component in the Pre-set Turbine Housing Kit, where it aids in the proper alignment and secure fitting of the turbocharger within the engine bay. This contributes to the overall efficiency and performance of the turbocharger system.

Furthermore, in conjunction with the Prechamber-set Actuator Kit, the Actuator Bracket ensures that the actuator is correctly positioned to interact with the prechamber, which is vital for combustion efficiency in certain engine designs.

For Turbocharger and Turbocharger Kit assemblies, the Actuator Bracket is used to mount the turbocharger actuator, which is responsible for adjusting the vanes within the turbocharger to match the engine’s demand for air.

When dealing with a Wastegate Turbine Housing Kit, the Actuator Bracket is employed to attach the wastegate actuator to the turbine housing. This is important for the wastegate’s function in controlling the turbocharger’s boost pressure by diverting exhaust gases.

Lastly, within a Turbocharger Bracket Kit, the Actuator Bracket is a fundamental piece that ensures the entire turbocharger assembly is mounted correctly and operates within the specified parameters for engine performance and durability.

Conclusion

The 3535203 Actuator Bracket by Cummins is a critical component in the efficient operation of commercial trucks, providing a secure mounting point for actuators and contributing to the reliability and performance of various engine systems. Its robust construction, precise design, and compatibility with a wide range of Cummins engines make it a versatile and essential part for maintaining and repairing commercial vehicles.