3025096
Air Cylinder Bracket
Cummins®

The Air Cylinder Bracket 3025096, manufactured by Cummins, is a component designed for use in commercial truck operations. Cummins, a well-established name in the automotive industry, produces a range of parts and systems that enhance the performance and reliability of trucks. This part is significant in maintaining the efficiency and safety of pneumatic systems in trucks.

Basic Concepts

Air cylinder brackets are integral to pneumatic systems, which use compressed air to perform mechanical work. These brackets serve as mounting points for air cylinders, ensuring they are securely positioned and can operate effectively. In a pneumatic system, air cylinders convert the energy of compressed air into mechanical force, which is then used to perform various functions. The interaction between the Air Cylinder Bracket and other components, such as hoses and control valves, is crucial for the system’s overall performance ¹.

Purpose and Function

The Air Cylinder Bracket 3025096 plays a role in the operation of a truck by supporting air cylinders, which are vital for the braking system and other pneumatic applications. In the braking system, air cylinders are responsible for applying force to the brake components, ensuring effective stopping power. Additionally, air cylinders are used in various other truck systems, such as suspension and door operations, where pneumatic force is required ².

Key Features

The Air Cylinder Bracket 3025096 is characterized by several key features that enhance its performance and durability. It is typically made from high-strength materials, such as steel or aluminum, to withstand the rigors of truck operations. The design of the bracket includes precise mounting points and alignment features to ensure the air cylinder is securely and accurately positioned. Additionally, the bracket may incorporate corrosion-resistant coatings or treatments to prolong its service life in harsh environments.

Benefits

The use of the Air Cylinder Bracket 3025096 offers several advantages in truck operations. It contributes to improved efficiency by ensuring that air cylinders are properly mounted and aligned, which allows for optimal performance of pneumatic systems. The reliability of the bracket is enhanced by its robust construction and durable materials, reducing the likelihood of failures or malfunctions. Furthermore, the bracket plays a role in maintaining safety standards by supporting critical components like the braking system, which relies on precise and consistent operation of air cylinders.

Installation and Integration

Proper installation of the Air Cylinder Bracket 3025096 is vital for ensuring the effective operation of a truck’s pneumatic system. Installation should follow manufacturer guidelines to ensure the bracket is securely fastened and correctly aligned with the air cylinder and other system components. Best practices include verifying that all mounting points are clean and free of debris, using the appropriate fasteners, and checking for proper alignment after installation. Potential challenges may include ensuring compatibility with existing system components and addressing any space constraints within the truck’s chassis.

Troubleshooting and Maintenance

Identifying common issues with the Air Cylinder Bracket 3025096 can help maintain the performance and longevity of a truck’s pneumatic system. Regular inspections should be conducted to check for signs of wear, corrosion, or misalignment. Maintenance procedures may include cleaning the bracket and surrounding components, tightening fasteners, and replacing any damaged or worn parts. Addressing issues promptly can prevent more significant problems and ensure the continued reliability of the pneumatic system.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a strong reputation in the commercial truck industry for producing high-quality, reliable components and systems. The company’s product portfolio includes a wide range of engines, powertrain solutions, and aftermarket parts, all designed to meet the demanding requirements of commercial vehicle operations.

Air Cylinder Bracket (Part 3025096) Compatibility with Cummins Engines

The Air Cylinder Bracket, identified by the part number 3025096, is a critical component in the assembly of various Cummins engines. This bracket is designed to securely hold the air cylinder in place, ensuring the proper functioning of the engine’s air system. Below is a detailed description of how this part fits with the specified Cummins engines.

K19, L10 MECHANICAL, M11 MECHANICAL, N14 MECHANICAL

The Air Cylinder Bracket 3025096 is compatible with the K19, L10 MECHANICAL, M11 MECHANICAL, and N14 MECHANICAL engines. These engines are known for their robust design and mechanical reliability. The bracket’s role in these engines is to maintain the structural integrity of the air cylinder assembly, which is crucial for the efficient operation of the engine’s air intake system.

M11 CSELECT PLUS

The M11 CSELECT PLUS engine benefits from the precise engineering of the Air Cylinder Bracket 3025096. This bracket ensures that the air cylinder is correctly positioned, which is essential for the engine’s advanced electronic control systems. The bracket’s design allows for optimal airflow management, contributing to the engine’s overall performance and efficiency.

NH/NT 855

In the NH/NT 855 engines, the Air Cylinder Bracket 3025096 plays a pivotal role in maintaining the alignment and stability of the air cylinder. This is particularly important for the high-performance demands of these engines, which are often used in heavy-duty applications. The bracket’s robust construction ensures that it can withstand the rigors of continuous operation, providing long-lasting support for the air cylinder.

V28

The V28 engine also relies on the Air Cylinder Bracket 3025096 for its air cylinder assembly. This bracket is engineered to fit seamlessly with the V28’s design, ensuring that the air cylinder is securely mounted. This is vital for the engine’s performance, as it affects the air intake system’s efficiency and reliability.

By ensuring that the air cylinder is properly aligned and secured, the Air Cylinder Bracket 3025096 contributes to the overall functionality and longevity of these Cummins engines. Its compatibility with a range of engine models underscores its versatility and importance in maintaining engine performance.

Role of Part 3025096 Air Cylinder Bracket in Engine Systems

The part 3025096 Air Cylinder Bracket is an essential component that facilitates the integration and operation of various engine system elements. It securely mounts the air cylinder, ensuring stability and precise alignment within the engine assembly.

This bracket is instrumental in the functioning of the acceleration delay cylinder, providing a firm foundation that allows for the controlled release of air, which in turn manages the acceleration process of the engine.

In conjunction with the delay cylinder, the bracket ensures that the timing of air release is consistent, contributing to smooth engine performance.

Moreover, the bracket’s role extends to the instrument panel, where it supports the accurate positioning of components that monitor engine metrics, ensuring that readings are reliable and unaffected by vibrations.

The throttle lever and throttle retard device also benefit from the stability provided by the bracket. By maintaining the correct alignment and tension of these components, the bracket helps in achieving the desired throttle response and retardation, which are vital for engine control.

Overall, the 3025096 Air Cylinder Bracket is a key player in the orchestration of these components, ensuring that each part operates within the designed parameters for optimal engine function.

Conclusion

The Air Cylinder Bracket 3025096 is a vital component in the operation and maintenance of commercial truck pneumatic systems. Its robust construction, precise design, and compatibility with various Cummins engines make it an indispensable part of ensuring efficient and reliable engine performance. Proper installation, regular maintenance, and prompt troubleshooting are essential to maximize the benefits of this Cummins part and to ensure the longevity and safety of truck operations.