3060459
v Band Clamp
Cummins®

The V-Band Clamp, specifically Part #3060459 by Cummins, is a component designed for use in commercial truck applications. Cummins, a well-established manufacturer in the industry, produces this clamp to meet the demanding requirements of heavy-duty truck operations. This part is integral to ensuring the efficient and reliable performance of various truck systems.

Basic Concepts of V-Band Clamps

V-Band Clamps are specialized fasteners used to connect pipes and fittings in exhaust and intake systems. They operate by utilizing a band that wraps around the pipe and fitting, securing them together with a single bolt. This design allows for a uniform clamping force around the entire circumference of the connection, which enhances the seal and reduces the likelihood of leaks. In the automotive industry, V-Band Clamps are commonly employed in exhaust systems due to their robust sealing capabilities and ease of installation ¹.

Role of the 3060459 V-Band Clamp in Truck Operations

The 3060459 V-Band Clamp by Cummins is specifically designed for use in commercial truck exhaust systems. It plays a role in connecting exhaust pipes and components, ensuring a secure and leak-free seal. This Cummins part is also utilized in other areas where a reliable connection is required, contributing to the overall efficiency and performance of the truck’s exhaust system ².

Key Features of the 3060459 V-Band Clamp

The 3060459 V-Band Clamp is characterized by its durable construction and efficient design. It is made from high-quality materials that resist corrosion and withstand high temperatures, which are common in exhaust systems. The clamp features a V-shaped band that provides a consistent clamping force, enhancing the seal integrity. Additionally, its design allows for quick and easy installation, reducing downtime during maintenance procedures ³.

Benefits of Using the 3060459 V-Band Clamp

Utilizing the 3060459 V-Band Clamp offers several advantages. It provides improved sealing efficiency, which is crucial for maintaining the performance of the exhaust system. The clamp’s design facilitates ease of installation, allowing for quicker maintenance and repair processes. Furthermore, its durable construction contributes to reduced maintenance requirements and extended component lifespan.

Installation Process

Installing the 3060459 V-Band Clamp involves several steps to ensure a proper and secure connection. First, align the V-Band with the pipes or fittings to be connected. Next, position the clamp over the components and tighten the central bolt gradually to apply even pressure around the connection. It is important to follow the manufacturer’s torque specifications to avoid over-tightening, which could damage the components, or under-tightening, which could lead to leaks.

Troubleshooting Common Issues

Common issues with V-Band Clamps include leaks and improper sealing. These problems can often be traced back to incorrect installation or wear and tear on the clamp. To address leaks, inspect the clamp for signs of damage or misalignment and ensure that the central bolt is tightened to the recommended torque specification. If the clamp is worn, replacing it with a new one may be necessary to restore a secure seal.

Maintenance Tips

Regular maintenance of the 3060459 V-Band Clamp is important for ensuring its longevity and optimal performance. Inspect the clamp periodically for signs of wear, corrosion, or damage. Clean the clamp and surrounding areas to remove any debris that could affect the seal. Following the manufacturer’s guidelines for torque specifications during installation and maintenance will help preserve the integrity of the connection.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality and reliability in the commercial truck industry. The company offers a wide range of products and services designed to meet the needs of various applications, from on-highway to off-highway and industrial uses.

V-Band Clamp 3060459 Compatibility with Cummins Engines

The V-Band Clamp part number 3060459, manufactured by Cummins, is designed to fit a variety of Cummins engines. This clamp is essential for securing hoses and pipes in various applications, ensuring a tight and leak-proof connection. Below is a detailed overview of its compatibility with specific Cummins engines:

F3.8 CM2620 F137B

The V-Band Clamp 3060459 is suitable for use with the F3.8 CM2620 F137B engine. This engine is part of the Cummins lineup, known for its reliability and performance in various industrial applications.

F4.5 CM2620 Series

The V-Band Clamp 3060459 is compatible with the following F4.5 CM2620 engines:

• F4.5 CM2620 F139B
• F4.5 CM2620 F141C

These engines are part of the F4.5 CM2620 series, which is recognized for its robust design and efficiency. The clamp ensures a secure fit for the hoses and pipes connected to these engines.

ISF2.8 CM2220 and ISF3.8 CM2220 AN

The V-Band Clamp 3060459 is also suitable for the following engines:

• ISF2.8 CM2220 F129
• ISF3.8 CM2220 AN

These engines are part of the ISF series, known for their versatility and performance in both industrial and commercial applications. The clamp provides a reliable seal, ensuring the integrity of the connections.

QSK19 CM2350 K105

The V-Band Clamp 3060459 fits the QSK19 CM2350 K105 engine. This engine is part of the QSK series, which is designed for heavy-duty applications, providing high power output and durability.

VTA903 CM2250 V105

The V-Band Clamp 3060459 is also compatible with the VTA903 CM2250 V105 engine. This engine is part of the VTA series, known for its efficiency and reliability in various applications.

V903 and VTA903 CM2250 Series

The V-Band Clamp 3060459 is suitable for use with the following engines:

• V903
• VTA903 CM2250 V105

These engines are part of the V903 and VTA903 CM2250 series, which are designed for specific applications requiring high performance and reliability.

By ensuring a tight and secure fit, the V-Band Clamp 3060459 helps maintain the integrity of hoses and pipes connected to these Cummins engines, contributing to their overall performance and longevity.

Role of Part 3060459 V-Band Clamp in Engine Systems

The Part 3060459 V-Band Clamp is an essential component in the secure and efficient connection of various engine system components. Its application spans across multiple critical areas, ensuring robust and leak-free joints.

Turbocharger Systems

In turbocharger arrangements, the V-Band Clamp is utilized to connect the turbocharger to the exhaust manifold and the exhaust outlet tube. This secure fitting is vital for maintaining the integrity of the exhaust flow, ensuring that the turbocharger receives the necessary exhaust gases to operate efficiently. Additionally, when integrating a turbocharger gasket kit or a turbocharger mounting system, the V-Band Clamp provides a reliable connection that can withstand the high temperatures and pressures associated with turbocharger operation.

Exhaust Systems

The V-Band Clamp plays a significant role in exhaust systems by connecting the exhaust collector to the exhaust outlet tube. This connection is fundamental in directing exhaust gases away from the engine efficiently. Furthermore, in exhaust transfer kits, the V-Band Clamp ensures that all components are tightly sealed, preventing any leaks that could reduce engine performance or increase emissions.

Manifold and Plumbing Connections

When dealing with manifolds, the V-Band Clamp is used to connect the manifold to various plumbing components. This ensures that the manifold can distribute exhaust gases evenly across multiple cylinders, enhancing engine performance and efficiency. The clamp’s ability to provide a secure and adjustable connection is particularly beneficial in complex manifold arrangements.

Upfit Kits and Air Cleaners

In upfit kits, which often involve modifying or upgrading engine systems, the V-Band Clamp is employed to connect new components such as air cleaners to the existing exhaust system. This ensures that the modified system operates seamlessly, with all connections remaining secure under varying engine conditions.

Comprehensive System Integration

Overall, the Part 3060459 V-Band Clamp is integral to the comprehensive integration of engine systems. Whether connecting turbochargers, exhaust components, manifolds, or upfit kits, its role in providing secure, adjustable, and leak-free connections is indispensable for optimal engine performance and durability.

Conclusion

The 3060459 V-Band Clamp by Cummins is a critical component in ensuring the efficient and reliable operation of commercial truck exhaust systems. Its durable construction, ease of installation, and compatibility with various Cummins engines make it an essential part for maintaining the integrity of engine connections. Regular maintenance and proper installation are key to maximizing the lifespan and performance of this part.