4097442
Connection Flange
Cummins®

The 4097442 Connection Flange is a component manufactured by Cummins, a well-established name in the commercial truck industry. This part is significant in commercial truck applications, contributing to the efficient operation of the vehicle’s systems.

Basic Concepts of Connection Flanges

A connection flange is a type of fitting used to connect pipes, valves, pumps, or other equipment to form a piping system. Its general purpose is to provide a means of attachment and sealing between two sections of a system, allowing for easy assembly, disassembly, and maintenance. In the context of a truck’s infrastructure, connection flanges facilitate the linkage of various components, ensuring a secure and leak-free connection ¹.

Purpose of the 4097442 Connection Flange

The 4097442 Connection Flange plays a specific role in the operation of a truck by providing a secure connection point within the truck’s systems. It is designed to integrate seamlessly with other components, ensuring that fluids or gases can be transferred efficiently and safely throughout the system. This part is crucial for maintaining the integrity and functionality of the truck’s infrastructure ².

Key Features

The 4097442 Connection Flange is characterized by several key features that enhance its functionality. It is constructed from high-quality materials, ensuring durability and resistance to wear and corrosion. The design specifications of this flange include precise dimensions and tolerances to ensure a proper fit and seal. Additionally, it may feature unique attributes such as reinforced edges or specialized coatings to improve performance in demanding environments ³.

Benefits

The advantages provided by the 4097442 Connection Flange include improved system efficiency, as it allows for secure and leak-free connections. Its durable construction contributes to the longevity of the truck’s systems, reducing the need for frequent replacements. Furthermore, the reliability of this flange enhances the overall performance and safety of the vehicle, making it a valuable component in heavy-duty applications ⁴.

Installation Considerations

When installing the 4097442 Connection Flange, it is important to follow guidelines and best practices to ensure a proper fit and seal. Preparatory steps may include cleaning the connection surfaces and inspecting the flange for any damage. The tools required for installation typically include wrenches and torque wrenches to achieve the correct tightening specifications. Alignment procedures should be carefully followed to ensure that the flange is positioned correctly within the system.

Maintenance and Troubleshooting

Routine maintenance of the 4097442 Connection Flange involves periodic inspection for signs of wear, corrosion, or leaks. Common issues that may arise include gasket failure or misalignment, which can be addressed through troubleshooting steps such as replacing the gasket or readjusting the flange. Regular maintenance helps to prevent more serious problems and ensures the continued efficiency and reliability of the truck’s systems.

Compatibility and Applications

The 4097442 Connection Flange is designed for use in specific types of trucks and systems, with applications in various industries where heavy-duty performance is required. It is commonly used in commercial trucking, construction, and industrial applications, where reliable and efficient fluid or gas transfer is critical.

Safety Considerations

When working with the 4097442 Connection Flange, it is important to observe safety guidelines and precautions. This includes proper handling to avoid injury, following correct installation procedures to prevent leaks or failures, and adhering to maintenance schedules to ensure the flange remains in good working condition. Safety data sheets and manufacturer guidelines should be consulted for specific safety information.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality and reliability in the commercial truck industry. The company’s extensive product range includes engines, powertrains, and aftermarket parts, all designed to meet the demanding requirements of heavy-duty applications. The 4097442 Connection Flange is a testament to Cummins’ commitment to providing high-quality components that enhance the performance and reliability of commercial trucks.

Cummins Engine Connection Flange 4097442 Compatibility

The Cummins Connection Flange part number 4097442 is a critical component designed to fit seamlessly with several Cummins engine models. This flange is integral for ensuring proper fluid and gas flow within the engine system, maintaining the integrity of the engine’s operational environment.

QSK60 Series

The QSK60 series engines, including the QSK60 G and QSK60 G CM2358, are high-performance engines designed for various industrial applications. The Connection Flange 4097442 is engineered to fit these engines, ensuring a secure and leak-proof connection. This is particularly important in maintaining the engine’s efficiency and reliability, as any leaks can lead to significant performance issues.

K110 Series

The K110 engine is another robust model in the Cummins lineup, often used in heavy-duty applications. The Connection Flange 4097442 is specifically designed to integrate with the K110 engine, providing a reliable seal that is crucial for the engine’s operation. This flange ensures that the engine can handle the high pressures and temperatures typical of its demanding applications.

Grouping of Engines

When considering the QSK60 G and QSK60 G CM2358 engines, it is important to note that both variants are part of the same engine family. The CM2358 designation refers to a specific configuration or version of the QSK60 G, which may include additional features or modifications. Despite these differences, the Connection Flange 4097442 is compatible with both, ensuring a standardized fit across the series.

Application Considerations

The Connection Flange 4097442 is designed to meet the stringent requirements of Cummins engines, ensuring compatibility and performance across different models. When installing this flange, it is crucial to follow the manufacturer’s guidelines to ensure a proper fit and function. This includes using the correct torque specifications and ensuring that all mating surfaces are clean and free of debris.

By understanding the compatibility of the Connection Flange 4097442 with the QSK60 G, QSK60 G CM2358, and K110 engines, technicians and operators can ensure that their engines maintain optimal performance and reliability.

Role of Part 4097442 Connection Flange in Engine Systems

The part 4097442 Connection Flange is an essential component in the integration and functionality of various engine systems. It serves as a pivotal interface that ensures seamless connections between different parts, enhancing the overall performance and reliability of the engine.

Integration with the Aftercooler

In engine systems equipped with an aftercooler, the 4097442 Connection Flange plays a significant role. It is responsible for creating a secure and leak-proof connection between the aftercooler and the surrounding components. This connection is vital for maintaining the efficiency of the aftercooling process, which involves cooling the compressed air from the turbocharger before it enters the engine’s intake system. The flange ensures that the cooled air is delivered without any loss of pressure or temperature, thereby optimizing engine performance and fuel efficiency.

Air Transfer Connection

The 4097442 Connection Flange also facilitates the air transfer connection within the engine system. It connects various air passages, such as those leading from the turbocharger to the intercooler, and from the intercooler to the intake manifold. This ensures a smooth and uninterrupted flow of air throughout the system. The flange’s precise fit and robust construction prevent any air leaks, which could otherwise lead to a decrease in engine power and efficiency.

By maintaining a consistent air flow, the Connection Flange contributes to the engine’s ability to deliver maximum power while operating within safe temperature ranges. This is particularly important in high-performance engines where even minor disruptions in air flow can have significant impacts on performance.

Conclusion

In summary, the 4097442 Connection Flange is a key component in ensuring the proper function and integration of the aftercooler and air transfer systems within an engine. Its role in creating secure, leak-proof connections is essential for maintaining the efficiency and performance of the engine.