4096008
Drive Coupling Flange
Cummins®

The 4096008 Drive Coupling Flange is a component manufactured by Cummins, designed to play a significant role in the operation of commercial trucks. Cummins, a well-established manufacturer in the automotive industry, produces this part to ensure efficient and reliable performance in truck drivetrains. This flange is integral to the smooth functioning of commercial trucks, facilitating the transfer of torque and rotational force between various components.

Basic Concepts of Drive Coupling Flanges

A Drive Coupling Flange is a mechanical component that connects two shafts, allowing them to transmit torque and rotational force. Its general function is to ensure that power generated by the engine is effectively transferred to the wheels, enabling the vehicle to move. The flange acts as an interface, aligning the shafts and maintaining the integrity of the torque transmission path ¹.

Purpose and Role in Truck Operation

The 4096008 Drive Coupling Flange is specifically designed for use in commercial trucks. It integrates into the truck’s drivetrain by connecting the engine’s output shaft to the transmission input shaft. This connection is vital for the efficient transfer of power from the engine to the transmission, which then distributes it to the wheels. The flange contributes to the overall performance and efficiency of the truck by ensuring a smooth and consistent transfer of torque ².

Key Features

The 4096008 Drive Coupling Flange boasts several key features that enhance its functionality and durability. It is composed of high-strength materials, typically a combination of alloy steel and precision-machined components, ensuring it can withstand the rigors of commercial truck operation. The design includes precise machining to ensure a perfect fit and alignment, reducing the likelihood of misalignment and wear. Additionally, the flange may feature unique characteristics such as anti-vibration elements to minimize operational noise and enhance component longevity ³.

Benefits

The 4096008 Drive Coupling Flange offers several benefits that contribute to the overall performance of commercial trucks. Improved torque transmission ensures that power is efficiently transferred from the engine to the wheels, enhancing the truck’s performance. Reduced vibration leads to a smoother operation, minimizing wear on connected components. The enhanced durability of the flange means it can withstand the demanding conditions of commercial truck use, contributing to the longevity of the drivetrain components ⁴.

Installation and Integration

Proper installation of the 4096008 Drive Coupling Flange is crucial for ensuring optimal performance. The installation process requires specific tools and careful attention to detail. Steps for integration into the drivetrain include aligning the flange with the engine and transmission shafts, securing it in place with appropriate fasteners, and ensuring that all connections are tight and properly torqued. Proper alignment and fit are essential to prevent issues such as misalignment and excessive wear.

Troubleshooting and Maintenance

Common issues that may arise with the 4096008 Drive Coupling Flange include wear and tear, misalignment, and vibration. Diagnosing problems involves inspecting the flange for signs of damage, ensuring that all connections are secure, and checking for proper alignment. Maintenance practices to ensure optimal performance include periodic inspections, cleaning, and lubrication of moving parts. Regular care and attention can help prevent issues and extend the lifespan of the flange.

Compatibility and Applications

The 4096008 Drive Coupling Flange is compatible with a range of commercial trucks and engine models. Its applications span various commercial truck settings, including long-haul trucking, construction, and heavy-duty transport. The flange is designed to meet the demands of these environments, providing reliable performance in diverse operational conditions.

Cummins: Manufacturer Overview

Cummins Inc. is a renowned manufacturer in the automotive industry, with a history of producing high-quality components for commercial vehicles. The company is known for its commitment to innovation and quality, ensuring that its products meet the rigorous demands of commercial truck operation. Cummins’ reputation for reliability and performance makes it a trusted name in the industry, providing components that enhance the efficiency and durability of commercial trucks.

Drive Coupling Flange 4096008 Compatibility with Cummins Engines

The Drive Coupling Flange 4096008, manufactured by Cummins, is designed to fit seamlessly with a range of Cummins engines, ensuring reliable and efficient power transmission. This part is crucial for the proper functioning of the engine’s drivetrain, connecting the engine to the transmission or other drivetrain components.

QSK23 Series Engines

The Drive Coupling Flange 4096008 is compatible with the following QSK23 series engines:

• QSK23 CM2250 K109
• QSK23 CM2350 K127

These engines are part of Cummins’ QSK23 series, known for their robust design and high performance. The flange fits these engines by providing a secure and precise connection point, ensuring that the torque is effectively transferred from the engine to the transmission.

QSK23 CM500

The Drive Coupling Flange 4096008 also fits the QSK23 CM500 engine. This engine is another variant in the QSK23 series, designed for heavy-duty applications. The flange’s design ensures that it can handle the high torque and power output of this engine, maintaining the integrity of the drivetrain.

Installation and Maintenance

When installing the Drive Coupling Flange 4096008, it is essential to follow the manufacturer’s guidelines to ensure a proper fit and function. Regular maintenance checks should be performed to verify that the flange remains in good condition, free from wear and damage, to prevent any potential issues with the drivetrain.

Role of Part 4096008 Drive Coupling Flange in Engine Systems

The part 4096008 Drive Coupling Flange is an essential component in the integration of various engine systems, facilitating the seamless transfer of rotational force between different assemblies.

In the context of a drive system, the Drive Coupling Flange acts as a pivotal interface, ensuring that the rotational energy generated by the engine is efficiently transmitted to other mechanical components. This transfer is vital for the operation of ancillary systems that rely on the engine’s power.

When considering the fan system, the Drive Coupling Flange plays a significant role in connecting the fan drive to the fan hub. This connection is fundamental for the proper functioning of the cooling system. The flange ensures that the fan, which is responsible for dissipating heat from the engine, operates in sync with the engine’s rotational speed.

The fan drive, which is typically a component that converts the engine’s rotational motion into the necessary speed for the fan, relies on the Drive Coupling Flange to maintain a consistent and reliable connection. This ensures that the fan operates efficiently, providing the necessary airflow to keep the engine within optimal temperature ranges.

Finally, the fan hub, which is the central point of attachment for the fan blades, is securely connected to the fan drive via the Drive Coupling Flange. This setup ensures that the fan blades rotate smoothly and effectively, enhancing the overall cooling efficiency of the engine system.

In summary, the Drive Coupling Flange is a key component in the interplay between the drive, fan, fan drive, and fan hub, ensuring that each part functions harmoniously within the engine system.

Conclusion

The 4096008 Drive Coupling Flange is a critical component in the operation of commercial trucks, ensuring efficient and reliable power transmission from the engine to the drivetrain. Its high-strength materials, precise machining, and anti-vibration features contribute to its durability and performance. Proper installation and regular maintenance are essential to maximize its benefits and ensure the longevity of the drivetrain components.