3025820
Exhaust Collector Connection Bracket
Cummins®

Introduction

The Exhaust Collector Connection Bracket, identified by part number 3025820, is a component manufactured by Cummins, a well-established name in the automotive and heavy-duty truck industry. This Cummins part is integral to the exhaust system of heavy-duty trucks, facilitating the connection between various exhaust components and contributing to the overall efficiency and performance of the vehicle.

Function and Operation

The Exhaust Collector Connection Bracket operates by securely connecting different parts of the exhaust system, such as the exhaust manifold and the exhaust pipe. It plays a role in managing the flow of exhaust gases from the engine to the exhaust system, ensuring that gases are directed efficiently away from the engine compartment. This connection is vital for maintaining the integrity of the exhaust system and ensuring that exhaust gases are expelled effectively ¹.

Purpose of the Exhaust Collector Connection Bracket

The primary role of this part in a truck’s operation is to contribute to efficient exhaust management. By providing a stable and secure connection point, it helps in maintaining the structural integrity of the exhaust system. This, in turn, supports overall engine performance by ensuring that exhaust gases are expelled without obstruction, which can affect engine efficiency and emissions ².

Key Features

The Exhaust Collector Connection Bracket is designed with several features that enhance its functionality. It is typically made from durable materials that can withstand high temperatures and the corrosive nature of exhaust gases. The design includes precise fitting mechanisms to ensure a secure connection between exhaust components. Additionally, it may feature heat shields or insulation materials to protect surrounding parts from excessive heat.

Benefits

The advantages of using the Exhaust Collector Connection Bracket include improved exhaust efficiency, which can lead to better engine performance. Its durable construction contributes to the longevity of the exhaust system, reducing the need for frequent replacements. Furthermore, by ensuring a secure and efficient exhaust flow, it may also play a part in reducing emissions, aligning with environmental regulations and standards ³.

Installation Process

Installing this Cummins part requires careful attention to ensure it is properly integrated into the exhaust system. The process involves aligning the bracket with the exhaust manifold and exhaust pipe, securing it in place with the appropriate fasteners, and ensuring all connections are tight and secure. It is important to follow manufacturer guidelines to avoid damaging the bracket or other exhaust components during installation.

Common Issues and Troubleshooting

Typical problems with the Exhaust Collector Connection Bracket may include loose connections, which can lead to exhaust leaks, or damage from exposure to high temperatures and corrosive gases. Troubleshooting steps may involve inspecting the bracket and connections for signs of wear or damage, tightening loose fasteners, or replacing the bracket if it is compromised.

Maintenance Tips

To ensure the optimal performance and longevity of the Exhaust Collector Connection Bracket, regular inspections are recommended. This includes checking for signs of wear, corrosion, or loose connections. Maintenance intervals may vary depending on the operating conditions and usage, but periodic checks can help identify issues before they lead to more significant problems.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality, reliability, and innovation in the automotive and heavy-duty truck industry. The company’s extensive product range and commitment to excellence provide a solid foundation for the quality and performance of components like the Exhaust Collector Connection Bracket.

Application in Cummins Engines

• V903 Engines

  • The Exhaust Collector Connection Bracket 3025820 is specifically engineered to fit the V903 engine series. This bracket plays a pivotal role in maintaining the integrity of the exhaust system by providing a robust mounting point for the exhaust collector. Its precise design ensures that it aligns perfectly with the engine’s exhaust manifold, preventing any misalignment that could lead to performance issues or exhaust leaks.

• Grouped Engines

  • In addition to the V903 engines, the bracket is also compatible with other Cummins engines that share similar exhaust system configurations. This includes various industrial and marine engines where the exhaust collector connection is a standard feature. The bracket’s universal design allows it to be used across multiple engine models, providing a reliable solution for maintaining the exhaust system’s structural integrity.

Importance of the Bracket

The Exhaust Collector Connection Bracket 3025820 is essential for several reasons:

• Structural Integrity: It ensures that the exhaust collector is firmly attached to the engine, preventing any movement that could compromise the exhaust system’s performance.
• Leak Prevention: By providing a secure connection, the bracket helps to prevent exhaust leaks, which can lead to reduced engine efficiency and increased emissions.
• Durability: Made from high-quality materials, this bracket is designed to withstand the harsh conditions of the engine compartment, including high temperatures and vibrations.

Installation Considerations

When installing the Exhaust Collector Connection Bracket 3025820, it is important to follow proper procedures to ensure a secure fit:

• Alignment: Ensure that the bracket is correctly aligned with the exhaust manifold before tightening any bolts.
• Torque Specifications: Adhere to the manufacturer’s torque specifications to avoid over-tightening, which can damage the bracket or the exhaust manifold.
• Inspection: After installation, inspect the connection to ensure that there are no gaps or signs of misalignment.

Role of Part 3025820 Exhaust Collector Connection Bracket in Engine Systems

The Exhaust Collector Connection Bracket, part number 3025820, is an essential component in the assembly and functionality of the exhaust system within various engine configurations. This bracket serves as a pivotal connection point between the exhaust collector and other components of the exhaust system, ensuring a secure and efficient transfer of exhaust gases from the engine to the aftercooler and beyond.

In the context of an engine system equipped with an aftercooler, the Exhaust Collector Connection Bracket plays a significant role in maintaining the structural integrity of the exhaust pathway. It facilitates the connection of the exhaust collector to the aftercooler, allowing for the efficient cooling of exhaust gases before they are expelled from the engine system. This cooling process is vital for optimizing engine performance and reducing emissions.

Moreover, the bracket’s design and placement are engineered to withstand the high temperatures and pressures associated with exhaust gases, ensuring durability and reliability in demanding engine operations. Its integration into the engine system also aids in minimizing vibrations and potential leaks within the exhaust pathway, contributing to the overall efficiency and longevity of the engine.

Conclusion

In summary, the Exhaust Collector Connection Bracket, part 3025820, is a key component in the exhaust system’s architecture, facilitating the secure and efficient connection of the exhaust collector to the aftercooler and other exhaust components. Its role in maintaining the structural and functional integrity of the exhaust pathway underscores its importance in engine system design and performance.