4935696
Gear Housing
Cummins®

Introduction

The Cummins 4935696 Gear Housing is a component designed for use in commercial trucks. It serves a significant role in the operation of these vehicles by providing a secure enclosure for the gears within the transmission system. This housing is integral to maintaining the efficiency and reliability of the truck’s transmission, ensuring smooth operation and longevity of the vehicle ².

Basic Concepts of Gear Housing

A gear housing is a protective casing that encloses the gears within a transmission system. Its primary function is to safeguard the gears from external contaminants and to contain the lubricants necessary for the gears’ operation. By doing so, the gear housing contributes to the overall performance and durability of the vehicle, ensuring that the transmission operates smoothly and efficiently over time ¹.

Purpose of the 4935696 Gear Housing

The 4935696 Gear Housing plays a role in the operation of a truck by enclosing and protecting the gears within the transmission. This housing ensures that the gears remain clean and properly lubricated, which is vital for the efficient transfer of power from the engine to the wheels. Additionally, it helps in maintaining the alignment and integrity of the gears, which is crucial for the smooth operation of the transmission system ².

Key Features

The 4935696 Gear Housing is characterized by its robust construction and precision engineering. These features ensure that the housing can withstand the high stresses and loads associated with commercial truck operations. Additionally, it is designed to be compatible with specific Cummins transmission models, ensuring a precise fit and optimal performance ².

Benefits

The 4935696 Gear Housing offers several benefits, including enhanced durability and improved gear protection. Its robust construction and precision engineering contribute to the efficient operation of the transmission system, ensuring that the truck operates smoothly and reliably. Furthermore, the housing’s design helps in maintaining the alignment and integrity of the gears, which is crucial for the overall performance of the vehicle ².

Installation Process

Installing the 4935696 Gear Housing involves several steps to ensure a successful outcome. First, the old housing must be removed, taking care to avoid damaging the surrounding components. Next, the new housing should be carefully aligned with the transmission and secured in place. It is important to follow the manufacturer’s guidelines for torque specifications and to ensure that all seals and gaskets are properly installed to prevent leaks. Finally, the system should be tested to ensure that it operates correctly and that there are no leaks or misalignments ².

Maintenance Tips

To ensure the optimal performance and longevity of the 4935696 Gear Housing, regular maintenance is recommended. This includes conducting regular inspections to check for signs of wear or damage, ensuring that the housing is properly lubricated, and addressing any issues promptly to prevent further damage. Additionally, it is important to follow the manufacturer’s guidelines for maintenance intervals and to use the recommended lubricants and seals ².

Troubleshooting Common Issues

Common issues that may arise with the 4935696 Gear Housing include leaks, noise, or gear misalignment. To address these issues, it is important to conduct a thorough inspection of the housing and the surrounding components. If a leak is detected, the seals and gaskets should be checked and replaced if necessary. Noise or gear misalignment may indicate a problem with the alignment of the housing or the condition of the gears, which may require further investigation and repair ².

Cummins Overview

Cummins Inc. is a well-established company with a strong reputation in the automotive industry. Founded in 1919, Cummins has a long history of producing high-quality automotive components, including engines, transmissions, and related parts. The company is known for its commitment to innovation, quality, and customer satisfaction, making it a trusted name in the industry ².

Gear Housing Part 4935696 in Cummins Engines

The Gear Housing part 4935696, manufactured by Cummins, is a critical component in several Cummins engine models. This part is integral to the proper functioning of the engine’s transmission system, ensuring that the gear mechanisms operate smoothly and efficiently ².

ISBE CM800 Engines

In the ISBE CM800 engine series, the Gear Housing part 4935696 plays a pivotal role in housing the various gears and shafts that facilitate the transmission of power from the engine to the drivetrain. This housing protects the internal components from external contaminants and ensures that the gears are properly aligned and lubricated. The design of the Gear Housing in the ISBE CM800 series is optimized for durability and performance, making it a reliable choice for heavy-duty applications ².

Integration with Cummins Engines

The Gear Housing part 4935696 is engineered to fit seamlessly with Cummins engines, ensuring compatibility and ease of installation. Its robust construction and precise engineering make it a dependable part for maintaining the integrity and efficiency of the engine’s transmission system. The integration process involves aligning the housing with the engine’s gear shafts and securing it in place, ensuring that all moving parts function as intended ².

Grouping of Engines

The Gear Housing part 4935696 is designed to fit within a range of Cummins engine models, including but not limited to the ISBE CM800 series. This part’s versatility allows it to be used across different engine configurations, providing a standardized solution for various transmission needs. The compatibility of this part with multiple engine models underscores its importance in the overall performance and longevity of Cummins engines ².

Role of Part 4935696 Gear Housing in Engine Systems

The part 4935696 Gear Housing is an integral component in the assembly and operation of various engine systems. It serves as a protective and structural enclosure for the rear gear, ensuring that the gear operates within a controlled environment. This housing is designed to withstand the high stresses and temperatures generated during engine operation, providing a stable and secure mounting point for the rear gear ².

In the context of a Short Block Kit, the Gear Housing plays a significant role in maintaining the integrity of the engine’s lower end. The Short Block Kit typically includes the cylinder block, crankshaft, pistons, and connecting rods. The Gear Housing, when integrated into this kit, ensures that the rear gear is properly aligned and supported, contributing to the smooth operation of the engine’s timing and valve train mechanisms ².

The Housing also facilitates the lubrication of the rear gear by allowing oil to flow around the gear teeth, reducing friction and wear. This is particularly important in high-performance engines where precision and reliability are paramount. Additionally, the Gear Housing helps in containing any potential leaks, thereby protecting other engine components from damage due to oil contamination ².

Conclusion

The Cummins 4935696 Gear Housing is a critical component in the operation and maintenance of commercial trucks and Cummins engines. Its robust construction, precision engineering, and compatibility with various engine models make it a reliable and efficient part. Regular maintenance and proper installation are essential to ensure the optimal performance and longevity of this part, contributing to the overall efficiency and reliability of the vehicle’s transmission system ².