3600494
Hose Clamp
Cummins®

Introduction

The Cummins Hose Clamp 3600494 is a specialized component designed for use in commercial truck maintenance. It serves a role in securing hoses within various fluid systems, ensuring efficient operation and reliability. Understanding its purpose and significance is key to maintaining the performance and safety of commercial vehicles.

Basic Concepts of Hose Clamps

Hose clamps are mechanical devices used to secure hoses to fittings, preventing leaks and ensuring the integrity of fluid systems. In commercial trucks, hose clamps are important for maintaining the flow of fluids such as coolant, fuel, and hydraulic fluid. Common types of hose clamps include worm gear, spring, and screw-type clamps, each offering different levels of adjustability and strength ¹.

Purpose of the Cummins Hose Clamp 3600494

The Cummins Hose Clamp 3600494 is specifically designed to provide a secure connection in various fluid systems within commercial trucks. It plays a role in maintaining the integrity of hose connections, which is important for the efficient operation of the vehicle. This clamp is applied in systems where reliable and durable connections are required, such as in coolant, fuel, and hydraulic lines.

Key Features

The Cummins Hose Clamp 3600494 boasts several key features that enhance its performance. It is constructed from high-quality materials, ensuring durability and resistance to corrosion. The design includes a worm gear mechanism, allowing for precise adjustment and a strong grip on hoses. Additionally, the clamp features a robust construction that can withstand the vibrations and harsh conditions typical of commercial truck environments.

Benefits

Using the Cummins Hose Clamp 3600494 offers several advantages. Its durable construction ensures long-term reliability, reducing the need for frequent replacements. The ease of installation, thanks to its worm gear design, allows for quick and secure connections. Moreover, its reliability in harsh operating conditions makes it an ideal choice for commercial truck applications, where maintaining fluid system integrity is important.

Installation Process

Proper installation of the Cummins Hose Clamp 3600494 involves several steps to ensure a secure and leak-free connection. Begin by positioning the hose over the fitting, ensuring it is seated correctly. Place the clamp around the hose and fitting, aligning it properly. Using the worm gear mechanism, tighten the clamp until the hose is securely held in place without over-tightening, which could damage the hose. Verify the connection by checking for leaks and ensuring the clamp is evenly tightened.

Troubleshooting Common Issues

Common issues with hose clamps include leaks and improper sealing. To address these problems, first, ensure the hose is correctly seated on the fitting. Check for any damage to the hose or clamp that could cause leaks. If the clamp is loose, tighten it using the worm gear mechanism. For persistent leaks, consider replacing the clamp or hose to ensure a secure connection.

Maintenance Tips

Regular maintenance of hose clamps is important for ensuring longevity and optimal performance. Inspect clamps during routine maintenance checks for signs of wear, corrosion, or damage. Replace clamps that show signs of deterioration to prevent leaks and ensure system integrity. Additionally, ensure that clamps are properly tightened and aligned to maintain a secure connection.

Compatibility and Usage

The Cummins Hose Clamp 3600494 is designed for use in various commercial truck systems, including coolant, fuel, and hydraulic lines. It is compatible with a range of hose sizes and materials, making it a versatile component for different applications. When using this clamp, consider the specific requirements of the fluid system to ensure proper fit and function.

About Cummins

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history of innovation and commitment to quality, Cummins provides a wide range of products for various industries, including commercial trucking. The company’s focus on reliability and performance is reflected in its hose clamp offerings, designed to meet the demanding requirements of commercial vehicle applications.

Cummins Hose Clamp 3600494 Compatibility

The Cummins Hose Clamp 3600494 is a versatile component designed to fit a variety of Cummins engines. This part is essential for securing hoses and ensuring leak-free connections in various engine configurations. Below is a detailed description of its compatibility with the listed engines:

Compatible Engines

• 4B Series

  • 4B3.9

• 6B Series

  • 6B5.9
  • 6C8.3

• B Series

  • B4.5
  • B5.6 CM2670 B152B
  • B5.9 G
  • B5.9 GAS PLUS CM556
  • B6.7 CM2670 B153B

• C Series

  • C GAS PLUS CM556
  • C8.3 G

• F Series

  • F3.8 CM2620 F137B
  • F4.5 CM2620 F139B

• G Series

  • G5.9
  • G8.3
  • G8.3 CM558
  • G855

• GTA Series

  • GTA8.3 CM558

• ISB/ISD Series

  • ISB/ISD4.5 CM2150 B119
  • ISB/ISD6.7 CM2150 SN
  • ISB5.9G CM2180
  • ISB6.7 CM2250
  • ISB6.7 CM2350 B101
  • ISB6.7 G CM2180 B118

• ISBE Series

  • ISBE CM2150
  • ISBE CM800

This comprehensive compatibility ensures that the Cummins Hose Clamp 3600494 can be used across a wide range of engine models, providing a reliable solution for hose management and leak prevention.

Role of Hose Clamp 3600494 in Engine Systems

The Hose Clamp 3600494 is a component in ensuring the secure and efficient operation of various engine systems. It is utilized in multiple applications across different components to maintain the integrity of hose connections, thereby preventing leaks and ensuring optimal performance.

Aftercooler Mounting

In aftercooler systems, Hose Clamp 3600494 is used to secure hoses that connect the aftercooler to the air compressor and other related components. This ensures that the cooled air is efficiently delivered to the engine, enhancing overall performance and reliability.

Air Compressor and Air Compressor Tube

The clamp is instrumental in securing hoses that connect the air compressor to the air compressor tube. This connection is vital for maintaining the pressure integrity of the compressed air system, which is essential for the operation of pneumatic tools and other air-dependent systems.

Air Inlet and Air Inlet Tube

At the air inlet and air inlet tube, Hose Clamp 3600494 ensures that the hoses are tightly secured, preventing any air leaks that could compromise the engine’s air intake efficiency. This is particularly important in maintaining the correct air-fuel ratio for combustion.

Air Inlet Tube Mounting and Air Intake Connection

Secure connections at the air inlet tube mounting and air intake connection are critical for the smooth operation of the engine. The clamp ensures that these connections remain intact under various operating conditions, contributing to consistent engine performance.

Air Supply Tube and Compressor Air Inlet Tube

In the air supply tube and compressor air inlet tube applications, the hose clamp plays a key role in maintaining the pressure and flow of air to the compressor. This is essential for the efficient operation of the compressor and the overall air supply system.

Cooler and Engine Oil Doser

The clamp is also used in cooler systems and engine oil doser setups to secure hoses that transport fluids. This ensures that the cooling and lubrication systems function correctly, protecting engine components from overheating and wear.

Drain Connection Plumbing and Heat Exchanger

In drain connection plumbing and heat exchanger applications, Hose Clamp 3600494 ensures that hoses are securely attached, facilitating the efficient drainage of fluids and the transfer of heat. This is vital for maintaining the operational temperature and preventing system failures.

Manifold Exhaust and Turbocharger

The clamp is utilized in manifold exhaust systems and turbocharger setups to secure hoses that manage exhaust gases and turbocharger oil plumbing. This ensures that the turbocharger operates efficiently, enhancing engine performance and responsiveness.

Turbocharger Mounting and Turbocharger Oil Plumbing

Finally, in turbocharger mounting and turbocharger oil plumbing, the hose clamp ensures that all connections are secure, preventing leaks and maintaining the integrity of the oil supply to the turbocharger. This is essential for the reliable operation of the turbocharger and the overall engine system.

Conclusion

The Cummins Hose Clamp 3600494 is a critical component for maintaining the integrity and efficiency of fluid systems in commercial trucks. Its durable construction, ease of installation, and compatibility with a wide range of Cummins engines make it an invaluable tool for ensuring reliable and secure hose connections. Regular maintenance and proper installation are key to maximizing the benefits of this part, contributing to the overall performance and safety of commercial vehicles.