3200063
Compressor Water Inlet Tube
Cummins®

The 3200063 Studded Flange Cap Screw is a specialized fastener designed for heavy-duty truck applications. Manufactured by Cummins, a well-established company known for its high-quality truck components, this screw plays a significant role in securing various components within the truck’s assembly, ensuring stability and reliability under demanding conditions ¹.

Basic Concepts of Studded Flange Cap Screws

A Studded Flange Cap Screw consists of a threaded shaft with a flange at one end, designed to distribute load and provide a secure fastening solution. The components typically include the threaded body, the flange, and a cap or nut for tightening. In mechanical systems, these screws are used to join parts that require high tensile strength and resistance to vibration. In the automotive industry, studded flange cap screws are commonly employed in applications where durability and secure fastening are paramount ².

Purpose of the 3200063 Studded Flange Cap Screw

The 3200063 Studded Flange Cap Screw is integral to the operation of heavy-duty trucks. It is used to fasten components that experience significant stress and vibration, such as engine mounts, exhaust systems, and chassis parts. By providing a robust connection, this screw contributes to the overall stability and functionality of the truck, ensuring that critical components remain securely in place during operation ³.

Key Features

The 3200063 Studded Flange Cap Screw is crafted from high-strength materials, typically alloy steel, to withstand the rigors of heavy-duty applications. Its design includes a large flange that enhances load distribution and reduces the risk of stripping or loosening. Additionally, the screw features precise threading to ensure a tight and secure fit, along with a cap that allows for easy installation and adjustment.

Benefits

Using the 3200063 Studded Flange Cap Screw offers several advantages in truck maintenance and repair. Its durable construction ensures long-term performance, reducing the need for frequent replacements. The ease of installation, thanks to its design, allows for efficient assembly and disassembly, saving time during maintenance procedures. Furthermore, its robust nature contributes to the overall reliability and safety of the truck.

Installation Process

Proper installation of the 3200063 Studded Flange Cap Screw involves several steps to ensure optimal performance. Begin by aligning the screw with the designated mounting points. Use a torque wrench to tighten the screw to the manufacturer’s specified torque settings, ensuring that it is secure without over-tightening, which could damage the threads or the flange. Correct alignment and torque are vital to maintain the integrity of the fastening and the connected components.

Troubleshooting and Maintenance

Common issues with studded flange cap screws include loosening due to vibration, corrosion, and wear. Regular inspection for signs of damage or wear is recommended to prevent failure. Maintenance tips include cleaning the screw and its mating surfaces to remove dirt and debris, applying an appropriate anti-seize compound to prevent corrosion, and ensuring that the torque settings are maintained during re-tightening. Replacement should be considered if there are signs of significant wear or if the screw no longer provides a secure fastening.

Cummins: Manufacturer Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a strong reputation in the automotive industry, Cummins is committed to quality and innovation. The company’s history of producing reliable and high-performance components has established it as a trusted name in the manufacturing of truck parts, including the 3200063 Studded Flange Cap Screw.

Cummins Studded Flange Cap Screw Part 3200063 in Engine Applications

The Studded Flange Cap Screw part number 3200063, manufactured by Cummins, is a critical component in various engine assemblies. This part is designed to provide secure fastening in flange connections, ensuring the integrity and reliability of the engine’s structure.

K19 Engines

In the K19 engine series, the Studded Flange Cap Screw part 3200063 is utilized in several key areas. It is commonly found in the engine’s mounting system, where it secures the engine to the vehicle chassis or other engine components. This ensures that the engine remains firmly in place, reducing vibrations and enhancing overall performance.

QSK19 Engines

For the QSK19 engine series, the Studded Flange Cap Screw part 3200063 plays a vital role in maintaining the structural integrity of the engine’s components. It is often used in the cylinder head assembly, where it fastens the cylinder head to the engine block. This secure connection is essential for maintaining proper sealing and preventing leaks, which is crucial for the engine’s efficiency and longevity.

CM500 Engines

In the CM500 engine series, the Studded Flange Cap Screw part 3200063 is employed in various applications, including the engine’s exhaust system. It is used to secure exhaust flanges and other related components, ensuring that the exhaust system remains tightly sealed. This is important for maintaining optimal exhaust flow and reducing emissions, contributing to the engine’s overall environmental performance.

Grouping of Engines

The Studded Flange Cap Screw part 3200063 is a versatile component that finds applications across different engine series. In the K19 and QSK19 engines, it is primarily used in mounting and cylinder head assemblies, respectively. In the CM500 engines, it is crucial for securing the exhaust system. This demonstrates the part’s importance in maintaining the structural integrity and performance of various engine components across different engine series.

Role of Part 3200063 Studded Flange Cap Screw in Various Components

The part 3200063 Studded Flange Cap Screw is an essential component in the assembly and securement of various parts within engine systems. Its primary function is to provide a robust and reliable fastening solution that ensures components remain firmly in place under operational conditions.

Air Compressor Systems

In air compressor systems, the 3200063 Studded Flange Cap Screw is often used to secure the compressor housing to its base or frame. This ensures that the compressor remains stable during operation, minimizing vibrations and potential misalignments that could affect performance. Additionally, it is employed in securing the compressor water inlet flange, which is vital for cooling and lubrication purposes. The screw’s studded flange design allows for a tight seal, preventing leaks and ensuring efficient operation of the compressor.

Plumbing and Coolant Systems

Within plumbing and coolant systems associated with compressors, the 3200063 Studded Flange Cap Screw plays a significant role in maintaining the integrity of connections. It is used to fasten flanges that connect various sections of the plumbing, ensuring that there are no gaps or weak points that could lead to leaks. In compressor coolant systems, it secures the flanges that connect the coolant passages, ensuring a consistent flow of coolant to critical components. This helps in maintaining optimal temperatures and preventing overheating, which can lead to component failure.

General Application in Engine Systems

Across different engine systems, the 3200063 Studded Flange Cap Screw is utilized in scenarios where a strong, secure connection is required. Whether it is fastening components within the engine block, securing auxiliary systems, or ensuring the stability of external attachments, this screw provides the necessary strength and reliability. Its design allows for easy installation and removal, making it a preferred choice for both initial assembly and maintenance procedures.

Conclusion

The 3200063 Studded Flange Cap Screw is a versatile and reliable fastening solution that enhances the performance and durability of various components within engine systems. Its robust design, ease of installation, and durable construction make it an essential component in heavy-duty truck applications, ensuring the stability and reliability of critical components under demanding conditions.