3822555
Cutter, Idler Bore Rough
Cummins®

AVAILABLE

Cummins®

Ships within 1-3 business days

$519.95 $618.74

This truck part is made by Cummins®. We guarantee that all of our parts are from the OEM (original equipment manufacturer), ensuring a proper fit and quality manufacturing.


DESCRIPTION

Introduction

The Cutter, Idler Bore Rough (Part #3822555) by Cummins is a specialized component designed for use in heavy-duty truck engines. This part plays a role in the machining process of engine components, contributing to precision and efficiency in the manufacturing and maintenance of these robust engines 1.

Basic Concepts

Understanding this Cummins part requires familiarity with its function within the engine system. This component is involved in the rough cutting process of engine bores, which is a step in engine manufacturing and overhaul. Its role is to remove material from the cylinder bore to the required dimensions, preparing it for subsequent finishing processes. The Cutter, Idler Bore Rough interacts with other machining tools and engine components to achieve the desired bore specifications 2.

Operation and Functionality

The Cutter, Idler Bore Rough operates by rotating at high speeds while making contact with the inner surface of the cylinder bore. This action removes excess material, shaping the bore to the precise dimensions required for optimal engine performance. The cutter is guided by an idler, which ensures consistent and accurate cutting paths. Its operation is synchronized with other machining processes to maintain the integrity and performance of the engine components 3.

Purpose and Role

In the context of heavy-duty truck engines, the Cutter, Idler Bore Rough serves a specific purpose by contributing to the precision machining of cylinder bores. This ensures that the engine components fit together correctly, which is vital for engine efficiency and longevity. By achieving the correct bore dimensions, the part helps maintain compression levels, fuel efficiency, and overall engine performance 4.

Key Features

The Cutter, Idler Bore Rough is characterized by its robust design and the use of high-quality materials. These features enhance its durability and performance, allowing it to withstand the rigors of heavy-duty engine machining. The cutter’s design includes precision-ground cutting edges and a balanced structure to ensure smooth operation and accurate cutting. Additionally, the idler mechanism is engineered to provide stable and consistent guidance during the cutting process.

Benefits

Using the Cutter, Idler Bore Rough offers several benefits, including improved engine performance through precise machining of cylinder bores. This precision contributes to better compression and fuel efficiency. Additionally, the part’s durable construction reduces maintenance requirements, enhancing the overall reliability of the machining process. The enhanced durability of the cutter also leads to longer service intervals, reducing downtime and maintenance costs.

Troubleshooting and Maintenance

To ensure optimal performance and longevity of the Cutter, Idler Bore Rough, regular maintenance and troubleshooting are recommended. Common issues may include dull cutting edges or misalignment of the idler mechanism. Regular inspection and sharpening of the cutting edges, as well as ensuring the idler is properly aligned, can prevent these issues. Additionally, cleaning the cutter and idler after use helps maintain their performance and extends their service life.

Installation and Replacement

Proper installation and replacement of the Cutter, Idler Bore Rough are crucial for maintaining engine performance. When installing or replacing the part, ensure that it is securely mounted and aligned correctly within the machining setup. Follow the manufacturer’s guidelines for torque specifications and alignment to prevent damage to the cutter or the engine components being machined. Taking these precautions ensures that the Cutter, Idler Bore Rough operates efficiently and effectively.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins is renowned for its innovation, quality, and reliability in the automotive and heavy-duty truck industries. The company offers a wide range of products and services designed to meet the demanding requirements of various applications, ensuring optimal performance and durability.

Conclusion

The Cutter, Idler Bore Rough (Part #3822555) by Cummins is a critical component in the machining process of heavy-duty truck engines. Its precise operation, robust design, and durable construction contribute to the efficiency, reliability, and longevity of engine components. Regular maintenance and proper installation are essential to maximize the benefits of this Cummins part, ensuring optimal engine performance and reduced maintenance costs.


  1. Sully, F. K. (1998). Motor Vehicle Mechanics Textbook, Fifth Edition. Heinemann Professional Publishing.

  2. Berns, K., Dressler, K., Fleischmann, P., Grges, D., Kalmar, R., Sauer, B., Stephan, N., Teutsch, R., & Thul, M. (2018). Proceedings of the 5th Commercial Vehicle Technology Symposium CVT. Springer.

  3. Reif, K. Ed. (2015). Gasoline Engine Management Systems and Components. Springer Vieweg.

  4. Bennett, S., & Norman, I. A. (2011). Heavy Duty Truck Systems Fifth Edition. Delmar Cengage Learning.

SPECIFICATIONS

Hazardous Material
Non-Hazardous (NOI, ICE/Auto)
Package Dimensions
5.5 x 4.0 x 1.0 in
Weight
0.5 lb
* This information is provided as is and may be out of date. Please contact us or the manufacturer to verify warranty coverage.
* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.