195265
Pipe Plug
Cummins®

The Cummins 195265 Pipe Plug is a component designed for use in commercial trucks. It serves a specific function within the vehicle’s fluid management system, contributing to the overall efficiency and reliability of the truck’s operation.

Basic Concepts of Pipe Plugs

A pipe plug is a device used to seal the end of a pipe or a fluid passage, preventing the escape of fluids or gases. In the context of a truck’s fluid management system, pipe plugs play a role in maintaining the integrity of the system by ensuring that fluids remain contained within their designated pathways. This is essential for the proper functioning of various systems, including the engine, transmission, and hydraulic systems ¹.

Purpose of the Cummins 195265 Pipe Plug

This Cummins part is specifically designed to seal and manage fluid flow within a truck’s system. It is used in applications where a temporary or permanent seal is required, such as during maintenance or as a part of the system’s design. By providing a secure seal, the pipe plug helps maintain system pressure and prevent leaks, which can lead to system failure or reduced efficiency ².

Key Features

The Cummins 195265 Pipe Plug is constructed from materials that offer durability and resistance to corrosion, ensuring long-term performance in demanding environments. Its design includes features that facilitate easy installation and removal, as well as a secure fit that minimizes the risk of leaks. The plug’s material composition and design elements are tailored to meet the specific requirements of commercial truck applications ³.

Benefits

Using this part offers several advantages. It contributes to improved system efficiency by ensuring that fluids are contained within their intended pathways. The plug’s durable construction and resistance to corrosion enhance its longevity, reducing the need for frequent replacements. Additionally, its reliable performance under various operating conditions supports the overall reliability of the truck’s fluid management system ⁴.

Installation Process

Installing the Cummins 195265 Pipe Plug requires careful attention to ensure a secure fit. The process involves cleaning the pipe end to remove any debris or corrosion, selecting the appropriate size of pipe plug, and inserting it into the pipe end. Tools such as a hammer or specialized installation tool may be required to ensure the plug is seated correctly. Following manufacturer guidelines for installation is recommended to achieve the best results.

Troubleshooting Common Issues

Common issues with pipe plugs include leaks and corrosion. To address leaks, inspect the plug for proper seating and ensure there is no damage to the pipe end. Corrosion can be mitigated by selecting a pipe plug made from corrosion-resistant materials and by regularly inspecting and maintaining the plug and surrounding components.

Maintenance Tips

Regular maintenance of the Cummins 195265 Pipe Plug is important for prolonging its lifespan. This includes periodic inspection for signs of wear, corrosion, or damage, and cleaning the plug and pipe end as necessary. Following a scheduled maintenance plan can help identify issues before they lead to system failure.

Compatibility and Application

The Cummins 195265 Pipe Plug is designed for use in specific applications within commercial truck systems. It is important to ensure compatibility with other components to maintain system integrity and performance. When replacing or installing a pipe plug, verifying compatibility with the truck’s make, model, and fluid system specifications is recommended.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history of innovation and commitment to quality, Cummins serves customers in approximately 190 countries and territories, providing reliable and efficient power solutions for a wide range of applications, including commercial trucks.

Cummins Pipe Plug 195265 Compatibility

The Cummins Pipe Plug 195265 is a component designed to fit seamlessly within a variety of Cummins engine models. This part is engineered to ensure optimal performance and reliability across multiple engine types, making it a versatile choice for maintenance and repair.

Compatible Engines

• 4B3.9
• 6B5.9
• 6C8.3
• B5.9 GAS PLUS CM556
• ISB5.9G CM2180
• K19
• K38
• K50
• L10 MECHANICAL
• M11 CELECT PLUS
• M11 MECHANICAL
• N14 MECHANICAL
• NH/NT 855
• QSK19 CM500
• V28
• V903

Grouping of Compatible Engines

Mechanical Engines

• L10 MECHANICAL
• M11 MECHANICAL
• N14 MECHANICAL

These engines are designed for robust performance in demanding applications, and the Pipe Plug 195265 is tailored to fit these models, ensuring durability and efficiency.

Gas Engines

• B5.9 GAS PLUS CM556
• ISB5.9G CM2180

These engines are optimized for gas applications, and the Pipe Plug 195265 is engineered to meet the specific requirements of these models, enhancing their operational efficiency.

Diesel Engines

• 4B3.9
• 6B5.9
• 6C8.3
• K19
• K38
• K50
• M11 CELECT PLUS
• NH/NT 855
• QSK19 CM500
• V28
• V903

These engines are designed for diesel applications, and the Pipe Plug 195265 is crafted to fit these models, ensuring they operate at peak performance levels.

Role of Part 195265 Pipe Plug in Engine Systems

The part 195265 Pipe Plug is integral to maintaining the efficiency and reliability of various engine systems. It is commonly utilized in the following components:

• Aftercooler - Auto: Ensures that the compressed air is cooled before it enters the engine, enhancing performance and efficiency.
• EBM: Pump: Manages the flow of engine coolant, ensuring optimal engine temperature.
• Base Fuel System: Regulates the fuel supply to the engine, ensuring consistent performance.
• Engine Oil Cooler: Maintains the oil at an optimal temperature, preventing engine wear and ensuring smooth operation.
• FP & Gov Sump: Collects and stores fuel, ensuring a steady supply to the engine.
• Fuel Injection Pump: Delivers precise amounts of fuel into the engine cylinders, enhancing combustion efficiency.
• Fuel Pump & Drive (Wood): Drives the fuel pump mechanism, ensuring consistent fuel delivery.
• Fuel Pump AFC: Automates fuel control, optimizing engine performance.
• Fuel Pump Conversion Kit: Facilitates the conversion of fuel systems, ensuring compatibility and efficiency.
• Fuel Pump Front Cover: Protects the fuel pump components, ensuring longevity and reliability.
• Fuel Pump Housing: Encases the fuel pump, providing structural integrity and protection.
• Fuel Pump: Delivers fuel from the tank to the engine, ensuring consistent operation.
• Auto Fuel Pump: Specifically designed for automatic systems, ensuring seamless integration and operation.
• Fuel Pump MTC: Enhances fuel metering, ensuring precise fuel delivery.
• Fuel Transfer Pump: Transfers fuel between tanks, ensuring a continuous supply to the engine.
• Diagnostic Retrofit Kit: Allows for the integration of diagnostic tools, enhancing maintenance and troubleshooting capabilities.
• MVT Switch Kit: Manages variable timing, optimizing engine performance across different operating conditions.
• PDC Kit: Enhances power distribution, ensuring efficient electrical system operation.
• Lubricating Oil Filter: Filters contaminants from the engine oil, ensuring smooth and reliable engine operation.
• Master Fuel Pump: Centralizes fuel delivery, ensuring consistent and reliable fuel supply.
• Non AFC-Auto FP/A.B.: Alternative fuel pump configurations, ensuring compatibility with various engine systems.
• Non AFC-Auto FP/B-C: Further alternative fuel pump configurations, enhancing system flexibility.
• Non AFC-Auto Fuel Pump: General-purpose fuel pump, ensuring broad compatibility and reliability.
• Overhaul Kit: Provides necessary components for engine overhaul, ensuring restoration to optimal condition.
• Pump: General term for various pumping mechanisms within the engine system, ensuring fluid and fuel movement.
• Uncalibrated Auto: Refers to automatic systems that require calibration, ensuring optimal performance.
• Torque Converter Oil Cooler: Cools the torque converter fluid, ensuring efficient power transmission and preventing overheating.

Conclusion

The Cummins 195265 Pipe Plug is a vital component in the fluid management systems of commercial trucks. Its design and features ensure durability, efficiency, and reliability in various engine applications. Proper installation, maintenance, and understanding of its role within the engine system are essential for maximizing its benefits and ensuring the overall performance of the truck.