3616074
Ball Plug
Cummins®

The Cummins 3616074 Ball Plug is a component designed for use in commercial truck operations. It serves a specific function within the truck’s mechanical systems, contributing to the overall efficiency and reliability of the vehicle. Understanding its purpose and role is fundamental for maintaining and optimizing truck performance.

Basic Concepts of a Ball Plug

A ball plug is a mechanical component used to seal openings in various systems, such as engines, hydraulic systems, and fuel tanks. It consists of a spherical body that fits into a corresponding socket, creating a seal that prevents fluid or gas leakage. Ball plugs are commonly employed in applications where access to the interior of a system is occasionally needed, such as for inspection, cleaning, or maintenance ¹.

Purpose of the Cummins 3616074 Ball Plug

The Cummins 3616074 Ball Plug plays a role in sealing specific openings within a truck’s engine or other systems. Its primary function is to maintain system integrity by preventing the escape of fluids or gases, which could lead to operational inefficiencies or safety hazards. By ensuring a tight seal, it contributes to the consistent performance and reliability of the truck ².

Key Features

The Cummins 3616074 Ball Plug is constructed from durable materials, ensuring it can withstand the harsh conditions present in commercial truck environments. Its design includes a precise fit that allows for easy installation and removal when necessary. Additionally, the ball plug may feature unique characteristics such as corrosion resistance or enhanced sealing capabilities, which contribute to its performance and longevity ³.

Benefits

Utilizing the Cummins 3616074 Ball Plug offers several advantages. It enhances system integrity by providing a reliable seal, which is crucial for maintaining operational efficiency. The plug’s durable construction contributes to its longevity, reducing the need for frequent replacements. Furthermore, its design may offer improved sealing capabilities, which can lead to better overall system performance.

Installation Process

Installing the Cummins 3616074 Ball Plug requires careful attention to ensure a proper fit and seal. The process involves cleaning the socket to remove any debris, aligning the ball plug with the socket, and gently tapping it into place using a suitable tool. It’s important to avoid excessive force to prevent damage to the plug or socket. Once installed, the plug should be checked for a secure fit and proper sealing.

Troubleshooting Common Issues

Common issues with ball plugs include leaks, difficulty in removal, and corrosion. Leaks may indicate a poor fit or damage to the plug, requiring inspection and possible replacement. Difficulty in removal can often be addressed by applying gentle pressure or using a tool designed for this purpose. Corrosion may be prevented through regular maintenance and the use of corrosion-resistant materials.

Maintenance Tips

Regular maintenance of the Cummins 3616074 Ball Plug is key to ensuring its longevity and optimal performance. This includes periodic inspection for signs of wear or damage, cleaning the plug and socket to remove debris, and applying a suitable lubricant if recommended by the manufacturer. Adhering to these practices can help prevent common issues and extend the life of the component.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality, reliability, and innovation in the commercial truck industry. Its product range includes engines, powertrain components, and aftermarket parts, all designed to meet the demanding requirements of commercial applications.

Ball Plug 3616074 Compatibility with Cummins Engines

The Ball Plug part number 3616074, manufactured by Cummins, is designed to fit a variety of Cummins engines. This part is integral to the engine’s operation, ensuring proper fluid flow and pressure management within the system. Here is a detailed look at the engines that are compatible with this specific Ball Plug:

L10 Series

• L10 CELECT
• L10 GAS

The Ball Plug 3616074 is compatible with both the L10 CELECT and L10 GAS engines. These engines are known for their robust design and efficiency, making the Ball Plug an essential component for maintaining their operational integrity.

M11 Series

• M11 CELECT
• M11 CELECT PLUS
• M11 MECHANICAL

The Ball Plug 3616074 is also suitable for the M11 CELECT, M11 CELECT PLUS, and M11 MECHANICAL engines. These engines are widely used in various applications due to their reliability and performance. The Ball Plug ensures that these engines operate smoothly by managing fluid dynamics effectively.

N14 Series

• N14 CELECT PLUS

The Ball Plug 3616074 is compatible with the N14 CELECT PLUS engine. This engine is known for its power and efficiency, and the Ball Plug plays a crucial role in maintaining its performance by ensuring precise fluid control.

QSK Series

• QSK19 CM500
• QSK45 CM500
• QSK60 CM500

The Ball Plug 3616074 fits the QSK19 CM500, QSK45 CM500, and QSK60 CM500 engines. These engines are designed for heavy-duty applications and require reliable components to handle high pressures and fluid flows. The Ball Plug ensures that these engines perform optimally under demanding conditions.

QSM Series

• QSM11 CM570

The Ball Plug 3616074 is also compatible with the QSM11 CM570 engine. This engine is known for its durability and efficiency, and the Ball Plug is essential for maintaining its operational standards by managing fluid flow effectively.

V903

The Ball Plug 3616074 is designed to fit the V903 engine. This engine is engineered for high performance and reliability, and the Ball Plug ensures that it operates smoothly by managing fluid dynamics accurately.

By ensuring compatibility with a wide range of Cummins engines, the Ball Plug 3616074 plays a critical role in maintaining the performance and reliability of these engines across various applications.

Role of Part 3616074 Ball Plug in Engine Systems

The 3616074 Ball Plug is an integral component in various engine systems, facilitating the efficient operation and maintenance of several key components.

In the accessories section, the Ball Plug is often utilized to seal openings in manifolds or housings, ensuring that no fluids or gases escape, which is essential for maintaining system integrity and performance.

Within the wiring and electronic control module wiring harness systems, the Ball Plug serves to protect exposed ends of wiring or connectors. This protection is vital for preventing short circuits and ensuring the reliability of the electronic control signals that govern engine operation.

For the fan clutch control and associated harness, the Ball Plug is employed to seal off any unused ports or connections. This prevents contaminants from entering the system, which could otherwise lead to malfunctions or reduced efficiency.

In the electronic control module wiring and module systems, the Ball Plug is used to maintain the integrity of the connections by preventing moisture and debris from entering the sensitive electronic components. This is particularly important in harsh operating environments where such intrusions could lead to system failures.

The engine control and panel systems benefit from the Ball Plug by ensuring that all connections are secure and free from environmental contaminants. This is essential for the accurate reading of sensor data and the reliable operation of control systems.

In terms of engine instrument systems, the Ball Plug helps in maintaining the accuracy of readings by ensuring that no external factors interfere with the sensor inputs. This is particularly relevant for components like the oil level sensor, where precise measurements are necessary for optimal engine performance.

The step control and step control mounting systems also utilize the Ball Plug to ensure that all mechanical and electrical connections are secure. This is important for the smooth operation of variable geometry turbos and other performance-enhancing components.

Lastly, in the plumbing and engine control module systems, the Ball Plug is used to seal off any unused ports or connections, ensuring that the system remains pressurized and free from leaks. This is essential for maintaining the efficiency and reliability of the engine control systems.

Overall, the 3616074 Ball Plug plays a significant role in enhancing the durability, reliability, and performance of various engine systems by providing a simple yet effective solution for sealing and protecting critical components and connections.

Conclusion

The Cummins 3616074 Ball Plug is a vital component in the maintenance and operation of commercial trucks. Its role in sealing and protecting various engine systems ensures the efficiency, reliability, and performance of the vehicle. Understanding its features, benefits, and proper installation and maintenance practices is essential for optimizing truck performance and longevity.