4097510
O-Ring Seal
Cummins®

The Cummins 4097510 O-Ring Seal is a component designed to ensure the integrity of fluid systems in commercial trucks. Its role is to prevent leaks and maintain system pressure, contributing to the efficient operation of the vehicle ¹.

Basic Concepts of O-Ring Seals

An O-Ring Seal is a type of gasket with a circular cross-section, used to create a seal between two or more parts. It functions by deforming slightly when compressed, filling the space between mating surfaces and preventing the passage of fluids or gases ². O-Ring Seals are widely used in mechanical systems for their simplicity, effectiveness, and versatility in various applications.

Purpose of the 4097510 O-Ring Seal

This Cummins part is specifically designed to fit within the truck’s system, where it plays a role in sealing connections that are subject to fluid flow and pressure. Its location is typically at joints or connections where fluid transfer occurs, ensuring that the system operates without leaks.

Key Features

The 4097510 is constructed from materials that offer resistance to a range of chemicals and temperatures, ensuring durability and reliability ³. Its design specifications are tailored to fit precisely within the designated areas of the truck’s system, and it may possess unique characteristics such as enhanced flexibility or resistance to compression set, which contribute to its performance.

Benefits

Utilizing this O-Ring Seal provides several advantages, including improved sealing efficiency which helps maintain system pressure and prevent fluid loss. Its durability ensures long-term reliability, and its design contributes to the overall efficiency and dependability of the truck’s system.

Installation Process

To install the 4097510, it is important to follow a step-by-step process that includes cleaning the mating surfaces, lubricating the O-Ring, and carefully placing it into the groove. Tools such as O-Ring installation tools may be recommended to ensure the O-Ring is seated correctly without damage.

Troubleshooting Common Issues

Common problems with O-Ring Seals include leaks due to improper installation or wear over time. Troubleshooting steps may involve inspecting the seal for damage, ensuring proper seating, and replacing the O-Ring if necessary to address these issues.

Maintenance Tips

Regular maintenance of the 4097510 involves periodic inspection for signs of wear or damage. Replacement intervals may vary depending on the operating conditions, but monitoring the seal’s condition can help prevent unexpected failures and maintain system integrity.

About Cummins

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a broad product range and a strong reputation in the commercial truck industry, Cummins is known for its commitment to quality and innovation in powertrain solutions.

Compatibility with Cummins Engines

This part is compatible with a range of Cummins engines, providing essential sealing functionality to prevent leaks and maintain system integrity.

ISX Series Engines

The ISX12 CM2350 X102, ISX12/ISX11.9 CM2250, ISX15 CM2250, ISX15 CM2250 SN, ISX15 CM2350 X101 engines all benefit from the 4097510. This seal is crucial in maintaining the performance and longevity of these engines by ensuring that connections and joints remain leak-free.

QSK Series Engines

For the QSK19 CM2350 K105, QSK19 CM2350 K114, QSK19 CM2350 K144G, QSK19 CM850 MCRS, QSK38 CM2150 MCRS, QSK38 CM850 MCRS, QSK50 CM2150 K107, QSK50 CM2150 MCRS, QSK50 CM2350 K108, QSK60 CM850 MCRS, QSK60 G CM2358 K110, QSK60G, QSK95 CM2350 K111, and QSK95 CM2350 K113 engines, the 4097510 is equally important. It ensures that the engine’s various components and systems are sealed effectively, contributing to the overall reliability and efficiency of the engine.

QSX Series Engines

The QSX11.9 CM2250 ECF, QSX15 CM2250 ECF, and QSX15 CM2350 X105 engines also utilize the 4097510. This part is integral in maintaining the seal integrity of these engines, ensuring that they operate smoothly and efficiently.

X Series Engines

The X12 CM2350 X119B, X15 CM2350 X116B, and X15 CM2350 X123B engines are designed to work with the 4097510. This seal plays a vital role in preventing leaks and maintaining the performance of these engines by ensuring that all connections and joints are properly sealed.

Role of Part 4097510 in Engine Systems

The 4097510 is an essential component in various engine systems, ensuring the integrity and efficiency of several critical assemblies.

• Aftercooler System: The O-ring seal is used to maintain a tight seal between the aftercooler and its mounting surface, preventing any coolant leaks that could compromise the cooling efficiency of the charge air.
• Cover Assemblies: For valve covers or other protective covers, the O-ring seal ensures that these covers remain securely in place, preventing oil leaks and contaminants from entering the engine.
• Valve System: Around the valve covers and gaskets, the O-ring seal plays a significant role in maintaining the pressure integrity and preventing oil seepage, which is vital for the proper functioning of the valve train.
• Cylinder Head Gasket Set: O-ring seals ensure a perfect seal between the cylinder head and the engine block, preventing coolant and oil from mixing and ensuring optimal combustion chamber sealing.
• Filter Systems: For the fuel filter and oil filter, the O-ring seal is critical in creating a leak-proof connection between the filter housing and the engine, ensuring that the filtration process is effective and contaminant-free.
• Fuel System: At the filter head adapter, the O-ring seal ensures that there are no fuel leaks, maintaining the fuel system’s integrity and efficiency.
• Head Quadrant Gasket Kit: O-ring seals ensure that the gaskets between the cylinder head and the quadrant remain sealed, preventing any coolant or oil leaks that could affect engine performance.
• Injector Kit: O-ring seals are used to ensure that the injectors are tightly sealed to the engine, preventing fuel leaks and ensuring precise fuel delivery.
• Leak Test Cap: O-ring seals create a sealed environment for testing, ensuring accurate leak detection without any external interference.
• Manifold System: In the intake or exhaust manifold, O-ring seals are used to ensure that the manifold is securely attached to the engine, preventing any exhaust or intake leaks that could affect engine performance.
• Air Intake System: O-ring seals are crucial in ensuring that the intake tract is sealed, preventing any unmetered air from entering the engine, which could disrupt the air-fuel ratio.
• Oil Cooler Leak Test Kit: O-ring seals ensure that the connections between the oil cooler and the engine are leak-proof, maintaining the efficiency of the oil cooling process.
• Quad Cylinder Head Gasket Set: O-ring seals ensure that the multiple cylinder heads are securely sealed to the engine block, preventing any cross-contamination between cylinders.
• Quadrant Cylinder Hardware Gasket Set: O-ring seals are essential in maintaining the seal between the cylinder hardware and the engine, ensuring optimal performance and preventing leaks.
• Single Head Gasket Applications: Whether it is a single head gasket kit or a single head gasket set, O-ring seals ensure that the head is securely attached to the engine block, preventing any coolant or oil leaks.
• Upper Engine Gasket Kit and Upper Engine Set: These rely on O-ring seals to ensure that all upper engine components are tightly sealed, preventing any leaks that could affect engine performance.
• Valve and Throttle Systems: O-ring seals are used to ensure that these components are securely attached and sealed, maintaining the integrity of the engine’s air and fuel systems.

Conclusion

The Cummins 4097510 O-Ring Seal is a vital component in maintaining the integrity and efficiency of various engine systems. Its proper installation, maintenance, and compatibility with a wide range of Cummins engines ensure that commercial trucks operate smoothly and reliably.