C0509026400
O Ring Seal
Cummins®

DISCONTINUED

Cummins®

This truck part is made by Cummins®. We guarantee that all of our parts are from the OEM (original equipment manufacturer), ensuring a proper fit and quality manufacturing.


DESCRIPTION

The C0509026400 O Ring Seal, manufactured by Cummins, is a component designed for use in commercial truck applications. Cummins, a well-established name in the automotive industry, produces this seal to meet the demanding requirements of heavy-duty truck operations. The O Ring Seal is integral to ensuring the reliability and efficiency of truck systems by providing effective sealing solutions.

Basic Concepts of O Ring Seals

O Ring Seals are circular, elastomeric components used in various sealing applications. They are typically made from materials such as nitrile, silicone, or fluorocarbon, chosen for their flexibility, resilience, and resistance to different chemicals and temperatures 1. O Ring Seals function by creating a barrier that prevents the leakage of fluids or gases, ensuring the integrity of the system they are part of.

Purpose of the C0509026400 O Ring Seal in Truck Operations

The C0509026400 O Ring Seal plays a role in the operation of commercial trucks by providing reliable seals in critical areas such as fuel systems, hydraulic systems, and engine components. Its application ensures that fluids and gases remain contained within their designated pathways, which is vital for maintaining system performance and preventing contamination or loss of pressure 2.

Key Features of the C0509026400 O Ring Seal

The C0509026400 O Ring Seal is designed with specific characteristics to enhance its performance and durability. It is made from high-quality elastomeric materials that offer resistance to a wide range of chemicals and operating temperatures. This seal is engineered to withstand the harsh conditions typical in commercial truck environments, ensuring long-lasting performance and reliability 3.

Benefits of Using the C0509026400 O Ring Seal

Utilizing the C0509026400 O Ring Seal provides several advantages. It offers enhanced sealing performance, which contributes to the overall efficiency of the truck’s systems. The seal’s durability ensures longevity, reducing the need for frequent replacements. Additionally, its reliable performance helps maintain system integrity, leading to improved operational efficiency and reduced maintenance costs.

Installation Considerations

Proper installation of the C0509026400 O Ring Seal is vital for ensuring its optimal performance and longevity. Guidelines for installation include ensuring the sealing surface is clean and free from debris, using the correct lubrication during installation, and avoiding over-tightening, which can damage the seal. Following these best practices will help maintain the seal’s effectiveness and extend its service life.

Troubleshooting Common Issues

Common problems associated with O Ring Seals include leaks, deformation, and failure due to exposure to incompatible chemicals or extreme temperatures. Identifying the root cause of these issues is key to effective troubleshooting. Recommended steps include inspecting the seal for signs of wear or damage, checking for proper installation, and ensuring compatibility with the system’s fluids and operating conditions.

Maintenance Tips

Regular maintenance practices can help prolong the life of the C0509026400 O Ring Seal. Inspection routines should be established to check for signs of wear, deformation, or damage. Replacement guidelines suggest that seals showing signs of degradation should be replaced promptly to prevent system failure. Keeping the sealing surfaces clean and ensuring proper lubrication during operation are also important maintenance practices.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality, reliability, and innovation in the commercial truck industry. Its product range includes engines, powertrain components, and aftermarket parts, all designed to meet the rigorous demands of heavy-duty applications.

Role of Part C0509026400 O Ring Seal in Engine Systems

The C0509026400 O Ring Seal is an essential component in ensuring the efficient and reliable operation of various engine systems. Its primary function is to provide a secure and leak-proof seal in applications where fluids or gases need to be contained.

Integration with the Pump

In pump systems, the O Ring Seal C0509026400 is often used to seal the connections between the pump housing and the impeller or between the pump and its mounting surface. This seal prevents any leakage of the pumped fluid, ensuring that the pump operates at optimal efficiency and that the fluid is delivered without contamination or loss.

Application in Water Systems

For water systems within an engine, the O Ring Seal plays a significant role in maintaining the integrity of the water passages. It is commonly installed in the water pump and around the water passages in the engine block and head. This ensures that coolant flows smoothly through the engine, providing effective cooling and preventing any coolant loss that could lead to overheating.

Use in Service Gasket Set

When replacing or servicing gaskets in an engine, the O Ring Seal C0509026400 is frequently included in service gasket sets. It is used to seal various fluid passages and connections, such as those in the intake manifold, oil galleries, and coolant passages. This ensures that all fluids remain contained within their respective systems, maintaining engine performance and longevity.

Upper Engine Gasket Set

In the upper engine gasket set, the O Ring Seal is utilized to ensure a tight seal around components like the throttle body, fuel injectors, and other upper engine components. This prevents any leaks of air, fuel, or coolant, which could otherwise affect engine performance and emissions.

Water Pump and Water Pump Kit

The water pump and water pump kit are areas where the O Ring Seal C0509026400 is particularly important. It is used to seal the impeller to the pump housing, preventing coolant leakage. Additionally, it seals the connections between the water pump and the engine block or cylinder head, ensuring that the coolant circulates effectively throughout the engine.

By ensuring these seals are intact, the O Ring Seal contributes to the overall reliability and efficiency of the engine’s cooling system.

Conclusion

The C0509026400 O Ring Seal by Cummins is a vital component in the maintenance and operation of commercial truck engines. Its design and material composition ensure durability and reliability under harsh operating conditions. Proper installation, regular maintenance, and prompt troubleshooting of issues are essential to maximize the performance and longevity of this Cummins part. Cummins’ commitment to quality and innovation is evident in the design and functionality of the C0509026400, making it a cornerstone in the efficiency and reliability of truck engine systems.


  1. Sobey, Ed. A Field Guide to Automotive Technology. Chicago Review Press, 2009.

  2. Nunney, MJ. Light and Heavy Vehicle Technology, Fourth Edition. Butterworth-Heinemann, 2007.

  3. Asef, Pedram, Sanjeevikumar Padmanaban, and Andrew Lapthorn. Modern Automotive Electrical Systems. Wiley, 2022.

SPECIFICATIONS

Hazard Description
Non-Hazardous (NOI, ICE/Auto)
Package Dimensions
6.25 x 4.0 x 0.1481 in
Weight
0.0089 lbs
* This information is provided as is and may be out of date. Please contact us or the manufacturer to verify warranty coverage.
* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.