3525687
Shaft Wheel Rotor
Cummins®

The Cummins 3525687 Shaft Wheel Rotor is a component designed for use in heavy-duty truck braking systems. Its purpose is to facilitate efficient and reliable braking performance, which is vital for the safe operation of heavy-duty vehicles. This rotor is part of Cummins’ range of automotive components, known for their durability and performance in demanding applications.

Basic Concepts of Shaft Wheel Rotors

A shaft wheel rotor is a component of a vehicle’s braking system. It consists of a disc that rotates with the wheel and is clamped by brake pads when the brake pedal is pressed, thereby slowing or stopping the vehicle. The rotor is typically made of cast iron or other high-strength materials to withstand the heat and friction generated during braking. Its design allows for efficient heat dissipation and consistent braking performance ¹.

Role of the 3525687 Shaft Wheel Rotor in Truck Operation

The 3525687 Shaft Wheel Rotor provides a surface for the brake pads to contact. When the brake pedal is depressed, hydraulic pressure is applied to the calipers, which press the brake pads against the rotor. This action creates friction, which slows down the rotation of the wheel and thus the vehicle. The efficiency of this process is crucial for the safe operation of heavy-duty trucks, especially under heavy loads or in emergency braking situations ².

Key Features of the 3525687 Shaft Wheel Rotor

The 3525687 Shaft Wheel Rotor is characterized by several key features that enhance its performance. It is constructed from high-quality materials that offer superior resistance to wear and heat. The design includes ventilation slots or holes that aid in cooling the rotor, preventing overheating and ensuring consistent braking performance. Additionally, the rotor is precision-machined to provide a smooth surface for the brake pads, which contributes to efficient braking ³.

Benefits of Using the 3525687 Shaft Wheel Rotor

Using the 3525687 Shaft Wheel Rotor offers several benefits. Its high-quality construction and design contribute to improved braking performance, allowing for more effective stopping power. The rotor’s durability ensures a longer service life, reducing the frequency of replacements. Furthermore, its reliable performance under various conditions enhances the safety and efficiency of heavy-duty truck operations.

Installation Process

Installing the 3525687 Shaft Wheel Rotor requires careful preparation and the use of appropriate tools. The process involves removing the old rotor, inspecting the wheel hub for any damage or irregularities, and then mounting the new rotor. It is important to ensure that the rotor is properly aligned and secured to prevent any issues during operation. Following the manufacturer’s guidelines for torque specifications is crucial to ensure the rotor is installed correctly.

Maintenance and Care

To ensure optimal performance, regular maintenance of the 3525687 Shaft Wheel Rotor is recommended. This includes periodic inspections for signs of wear, damage, or warping. Cleaning the rotor surface to remove any brake dust or debris is also important to maintain efficient braking. Additionally, ensuring that the brake pads are in good condition and properly aligned with the rotor will contribute to the overall effectiveness of the braking system.

Troubleshooting Common Issues

Common issues with the 3525687 Shaft Wheel Rotor may include uneven wear, noise during braking, or reduced braking efficiency. These problems can often be traced to improper installation, lack of maintenance, or the use of incompatible brake pads. Troubleshooting steps may involve inspecting the rotor for damage, ensuring proper alignment and securing, and replacing worn or damaged components as necessary.

Performance Under Various Conditions

The 3525687 Shaft Wheel Rotor is designed to perform effectively under a range of driving conditions. Whether dealing with heavy loads, extreme temperatures, or varied terrains, the rotor’s high-quality construction and design elements contribute to reliable braking performance. Its ability to dissipate heat efficiently ensures that it maintains performance even under demanding conditions.

Comparison with Other Rotors

When compared to other types of rotors, the 3525687 Shaft Wheel Rotor stands out for its durability, performance, and design. While some rotors may offer similar functionalities, the specific features and construction of the 3525687 model contribute to its effectiveness in heavy-duty applications. Its compatibility with Cummins’ braking systems also ensures optimal performance and reliability.

Safety Considerations

When working with the 3525687 Shaft Wheel Rotor, it is important to follow safety protocols to ensure personal safety and the proper functioning of the braking system. This includes using the correct tools and equipment, following manufacturer guidelines for installation and maintenance, and ensuring that all components are securely in place before operation. Proper handling and storage of the rotor are also important to maintain its quality and performance.

Environmental Impact

The production and use of the 3525687 Shaft Wheel Rotor, like any automotive component, have environmental considerations. Efforts to minimize the environmental impact include using recyclable materials in production and ensuring that disposal or recycling processes are carried out responsibly. Cummins is committed to reducing the environmental footprint of its products through innovation and sustainable practices ⁴.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins is known for its commitment to quality, innovation, and customer satisfaction. The company’s product range includes engines and components for on-highway and off-highway applications, demonstrating its versatility and expertise in the automotive industry.

Compatibility of Cummins Shaft Wheel Rotor Part 3525687

The Cummins Shaft Wheel Rotor part number 3525687 is a critical component designed to fit seamlessly with various Cummins engine models. This part plays a pivotal role in the engine’s operation by ensuring precise timing and synchronization of the engine’s components.

Engine Compatibility

• 4B3.9: The Shaft Wheel Rotor part 3525687 is engineered to integrate perfectly with the 4B3.9 engine. This engine is known for its robust performance and reliability, making it a popular choice in various applications. The rotor’s design ensures that it aligns correctly with the engine’s crankshaft, facilitating smooth and efficient operation.

Grouping of Engines

When considering the compatibility of the Shaft Wheel Rotor part 3525687, it is essential to understand that this part is designed to fit within a specific group of Cummins engines. The 4B3.9 engine falls into this category, ensuring that the rotor’s design and specifications meet the stringent requirements of these engines.

Integration and Functionality

The integration of the Shaft Wheel Rotor part 3525687 into the engine system is a critical process. This part must be installed with precision to ensure that it functions correctly with the engine’s other components. The rotor’s design allows it to rotate in sync with the engine’s crankshaft, providing the necessary timing for the engine’s operation.

Importance of Correct Installation

Correct installation of the Shaft Wheel Rotor part 3525687 is crucial for the engine’s performance and longevity. Any misalignment or improper installation can lead to significant issues, including engine failure. Therefore, it is essential to follow the manufacturer’s guidelines and use the appropriate tools and techniques during installation.

Reliability and Performance

The Cummins Shaft Wheel Rotor part 3525687 is manufactured to the highest standards, ensuring reliability and performance. This part is designed to withstand the rigors of engine operation, providing consistent performance over time. Its compatibility with the 4B3.9 engine and other similar models underscores its versatility and effectiveness in various engine applications.

Understanding the Role of Part 3525687 Shaft Wheel Rotor in Engine Systems

Part 3525687 Shaft Wheel Rotor is an integral component in various engine systems, ensuring efficient operation and performance. Its role is multifaceted, interacting with several key components to maintain the engine’s functionality.

Interaction with Aftermarket Turbocharger

In an aftermarket turbocharger setup, the Shaft Wheel Rotor is responsible for transferring rotational energy from the turbine to the compressor. This energy transfer is vital for increasing the airflow into the engine, thereby enhancing power output and efficiency. The precise fit and balance of the Shaft Wheel Rotor ensure minimal friction and maximum energy transfer, which is essential for the turbocharger’s performance.

Core Assembly H1E Integration

When integrated with the Core Assembly H1E, the Shaft Wheel Rotor plays a significant role in maintaining the structural integrity and operational efficiency of the assembly. The rotor’s design allows for smooth rotation within the core, reducing wear and tear on other components. This integration is particularly important in high-performance engines where precision and reliability are paramount.

Engine Oil Cooler Compatibility

The Shaft Wheel Rotor also interacts with the Engine Oil Cooler system. Efficient cooling of the engine oil is necessary to maintain optimal viscosity and prevent thermal degradation. The rotor’s consistent and smooth operation helps in maintaining the necessary oil flow rates, ensuring that the oil cooler can effectively dissipate heat. This, in turn, contributes to the overall longevity and performance of the engine.

Rotor Assembly and Rotor Assembly H1E

Within the Rotor Assembly and Rotor Assembly H1E, the Shaft Wheel Rotor is the central component that drives the entire system. Its role is to provide the necessary rotational force to the turbine and compressor wheels. The balance and precision engineering of the Shaft Wheel Rotor are essential for the smooth operation of these assemblies, directly impacting the engine’s power delivery and efficiency.

Turbocharger and Turbocharger Kit

In both standard and kit-based turbocharger systems, the Shaft Wheel Rotor is a key element. It ensures that the turbocharger can operate at peak efficiency by providing a stable and consistent rotational force. This is particularly important in turbocharger kits, where multiple components must work in harmony to achieve the desired performance gains. The Shaft Wheel Rotor’s role in these systems cannot be overstated, as it directly influences the turbocharger’s ability to deliver increased airflow and power.

Conclusion

The 3525687 Shaft Wheel Rotor is a critical component in both braking systems and engine operations, offering durability, performance, and reliability. Its proper installation, maintenance, and understanding of its role within various systems are essential for ensuring the safe and efficient operation of heavy-duty vehicles and engines.