3535980
Shaft Wheel Rotor
Cummins®

Introduction

The Cummins 3535980 Shaft Wheel Rotor is a critical component in the braking system of commercial trucks. It ensures effective braking by interacting with other braking system components, contributing to the safety and efficiency of truck operations.

Basic Concepts of Shaft Wheel Rotors

A shaft wheel rotor is a fundamental element in a vehicle’s braking system. It comprises a rotor disc attached to the wheel hub and a shaft connected to the vehicle’s axle. When the brakes are applied, the brake pads clamp onto the rotor, generating friction that slows down the vehicle. The design of the shaft wheel rotor allows for smooth and efficient braking performance ¹.

Purpose of the 3535980 Shaft Wheel Rotor

The 3535980 Shaft Wheel Rotor is engineered to enhance the braking system’s performance in commercial trucks. It works in conjunction with brake pads and calipers to provide reliable stopping power. The rotor’s surface area and material properties are designed to withstand high temperatures and stresses generated during braking, ensuring consistent performance over time ².

Key Features

The 3535980 Shaft Wheel Rotor features several attributes that contribute to its effectiveness. Its robust construction can handle the rigors of heavy-duty truck use. The rotor is made from high-quality materials that offer excellent heat dissipation and resistance to wear. Additionally, it features precise machining for smooth operation and optimal contact with brake pads.

Benefits

The advantages of the 3535980 Shaft Wheel Rotor include improved braking efficiency, enhanced durability, and reliable performance in various driving conditions. Its design allows for better heat management, reducing the risk of brake fade during prolonged use. The rotor’s materials and construction ensure longevity, providing truck operators with a dependable braking solution ³.

Installation Process

Proper installation of the 3535980 Shaft Wheel Rotor is essential for optimal performance. The process involves removing the old rotor, inspecting the wheel hub for any damage, and ensuring it is clean and free of debris. The new rotor should be aligned correctly with the wheel hub and secured with the appropriate fasteners. It is important to follow the manufacturer’s guidelines to ensure a safe and effective installation.

Common Issues and Troubleshooting

Typical problems with the 3535980 Shaft Wheel Rotor may include warping, cracking, or excessive wear. These issues can arise from improper installation, overheating, or normal wear and tear. Troubleshooting steps involve inspecting the rotor for visible damage, checking for proper alignment, and ensuring that the brake system is functioning correctly. Replacement or repair may be necessary depending on the severity of the issue.

Maintenance Tips

Regular maintenance of the 3535980 Shaft Wheel Rotor is essential for its longevity and performance. This includes periodic inspections for signs of wear or damage, ensuring proper alignment, and keeping the rotor clean from debris. Additionally, it is important to follow the manufacturer’s recommended service intervals for brake system components to maintain optimal braking performance.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a strong reputation in the commercial truck industry for producing reliable and high-performance components. Their product range includes engines, powertrain, and aftermarket parts, all designed to meet the demanding needs of commercial vehicle operators.

Cummins Shaft Wheel Rotor 3535980 Compatibility

The Cummins Shaft Wheel Rotor part number 3535980 is designed to integrate seamlessly with a range of Cummins diesel engines. This part is integral to the engine’s operation, ensuring the proper functioning of the engine’s components.

QSK45 CM500 and QSK60 CM500

The QSK45 CM500 and QSK60 CM500 engines, both part of Cummins’ QSK series, are high-performance engines known for their reliability and efficiency. The Shaft Wheel Rotor 3535980 fits these engines by aligning with the crankshaft and other related components, ensuring smooth operation and optimal performance.

QSK60G

The QSK60G engine is another robust member of the QSK series, designed for heavy-duty applications. The Shaft Wheel Rotor 3535980 is engineered to fit this engine, providing the necessary precision and durability required for its demanding operations.

QST30 CM552

The QST30 CM552 engine is a medium-duty engine that balances power and efficiency. The Shaft Wheel Rotor 3535980 is compatible with this engine, ensuring that it operates smoothly and efficiently under various conditions.

QSW36 and QSW73

The QSW36 and QSW73 engines are part of Cummins’ QSW series, designed for on-highway applications. The Shaft Wheel Rotor 3535980 fits these engines, providing the necessary precision and reliability for on-highway use. This ensures that the engines perform optimally, even under heavy loads and varying driving conditions.

By ensuring compatibility with these engines, the Shaft Wheel Rotor 3535980 plays a crucial role in maintaining the performance and longevity of Cummins diesel engines.

Role of Part 3535980 Shaft Wheel Rotor in Engine Systems

The Shaft Wheel Rotor, identified by part number 3535980, is an integral component within various engine systems, particularly those involving turbochargers. Its function is to facilitate the rotational motion necessary for the efficient operation of turbocharger assemblies.

In an aftermarket turbocharger, the Shaft Wheel Rotor is responsible for connecting the turbine wheel to the compressor wheel. This connection ensures that the energy from the exhaust gases is effectively transferred to compress the intake air, thereby enhancing engine performance.

Within a turbocharger assembly, the Shaft Wheel Rotor plays a pivotal role in maintaining the balance and alignment of the rotating components. This is essential for the smooth operation of the turbocharger and for preventing undue wear and tear on the bearings and seals.

In the context of a core assembly, particularly those involving heat exchangers like the Core Assembly Heat Exchanger 82 and Core Assembly Heat Exchanger 83, the Shaft Wheel Rotor ensures that the turbocharger can operate under varying thermal conditions without compromising efficiency.

For the Core Turbocharger, the Shaft Wheel Rotor is key in integrating the core components with the overall turbocharger system, ensuring that the turbocharger can deliver consistent performance across a range of operating conditions.

In Heat Exchanger 82 Water Cooler Turbocharger systems, the Shaft Wheel Rotor helps in managing the thermal loads by ensuring that the turbocharger can operate efficiently even when cooled by a water system. This is particularly important in high-performance applications where thermal management is a significant concern.

Overall, the Shaft Wheel Rotor (part 3535980) is a fundamental component that ensures the seamless integration and operation of various turbocharger parts within an engine system, contributing to enhanced performance and reliability.

Conclusion

The Cummins 3535980 Shaft Wheel Rotor is a vital component in the braking and engine systems of commercial trucks. Its robust design, high-quality materials, and precise machining ensure reliable performance and longevity. Proper installation, regular maintenance, and understanding its role in engine systems are essential for maximizing the benefits of this Cummins part.