3595589
Shaft Wheel Rotor
Cummins®

The Cummins 3595589 Shaft Wheel Rotor is a component designed for use in commercial trucks. It serves a significant role in the braking system, contributing to the overall safety and performance of the vehicle. Understanding its purpose and functionality is key to maintaining the efficiency and reliability of truck operations ¹.

Basic Concepts of Shaft Wheel Rotors

A shaft wheel rotor is an essential element in the braking system of a truck. It consists of several components, including the rotor disc, shaft, and wheel hub assembly. The rotor disc is the part that the brake pads clamp onto to create friction, which in turn slows down or stops the vehicle. The shaft connects the rotor to the wheel hub, allowing for smooth rotation and efficient transfer of braking forces ³.

Purpose and Role in Truck Operation

The 3595589 Shaft Wheel Rotor plays a role in the braking system by providing a surface for the brake pads to engage. When the brake pedal is pressed, hydraulic pressure is applied to the brake pads, forcing them against the rotor. This action generates friction, which slows down the rotation of the wheels. The shaft ensures that the rotor remains securely attached to the wheel hub, facilitating effective braking performance ².

Key Features

The Cummins 3595589 Shaft Wheel Rotor is characterized by its robust material composition, typically featuring high-quality cast iron or composite materials. These materials are chosen for their ability to withstand high temperatures and repeated stress without warping or cracking. The design of the rotor includes ventilation slots to aid in heat dissipation, enhancing its durability and performance under various driving conditions ¹.

Benefits

The 3595589 Shaft Wheel Rotor offers several benefits, including improved braking efficiency due to its precise engineering and material properties. Its design allows for better heat management, reducing the risk of brake fade during prolonged use. Additionally, the rotor’s durability ensures long-term reliability, contributing to safer and more consistent braking performance across different terrains and weather conditions ³.

Installation Process

Installing the 3595589 Shaft Wheel Rotor requires careful attention to detail to ensure proper fitting and functionality. The process involves removing the old rotor, cleaning the wheel hub, and then securing the new rotor in place using the appropriate fasteners. It is important to use the correct tools and follow manufacturer guidelines to avoid damage to the component or the vehicle ².

Maintenance Tips

Regular maintenance of the 3595589 Shaft Wheel Rotor is vital for its longevity and optimal performance. This includes periodic inspections for signs of wear or damage, cleaning the rotor surface to remove any debris, and ensuring that the wheel bearings are in good condition. Adhering to recommended inspection intervals and maintenance schedules will help prevent issues and ensure reliable braking performance ¹.

Troubleshooting Common Issues

Common problems associated with shaft wheel rotors include warping, which can cause vibrations during braking, and excessive wear, leading to reduced braking efficiency. Troubleshooting these issues involves inspecting the rotor for visible signs of damage, checking the wheel alignment, and ensuring that the brake system is functioning correctly. Addressing these problems promptly can help maintain the safety and performance of the vehicle ³.

Compatibility and Applications

The 3595589 Shaft Wheel Rotor is designed to be compatible with a range of truck models, ensuring versatility in its applications. It is suitable for use in various types of commercial vehicles, providing a reliable braking solution across different operating environments ².

Safety Considerations

When working with shaft wheel rotors, it is important to follow safety protocols to protect mechanics and users. This includes proper handling of the component to avoid injury, secure storage to prevent damage, and responsible disposal practices to minimize environmental impact. Adhering to these safety considerations ensures a safe working environment and prolongs the life of the component ¹.

Cummins Corporation Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a strong reputation for quality and innovation, Cummins serves commercial, industrial, and automotive markets. The company’s commitment to excellence is reflected in its wide range of products, including the 3595589 Shaft Wheel Rotor, which is designed to meet the demanding requirements of commercial truck operations ².

Cummins Shaft Wheel Rotor Part 3595589 Compatibility

The Cummins Shaft Wheel Rotor part number 3595589 is a critical component designed to fit seamlessly with a variety of Cummins engines. This part is engineered to ensure optimal performance and reliability across different engine models. Here is a detailed overview of the engines with which this rotor is compatible:

K-Series Engines

• K19
• K38
• K50

QSK-Series Engines

• QSK19 CM2350 K144G
• QSK19 CM850 MCRS
• QSK19G
• QSK38 CM2150 MCRS
• QSK38 CM850 MCRS
• QSK45 CM500
• QSK50 CM2150 K107
• QSK50 CM2150 MCRS
• QSK60 CM500
• QSK60 CM850 MCRS
• QSK60G
• QSK78 CM500
• QSK95 CM2350 K111

QST-Series Engines

• QST30 CM552

QSV-Series Engines

• QSV91-G4 CM558/CM700 V102
• QSV91G

This comprehensive compatibility ensures that the Shaft Wheel Rotor part 3595589 can be used across a wide range of Cummins engines, providing a reliable and efficient solution for maintaining engine performance ².

Understanding the Role of Part 3595589 Shaft Wheel Rotor in Engine Systems

The 3595589 Shaft Wheel Rotor is an integral component in the operation of various engine systems, particularly those involving turbochargers and aftermarket performance enhancements. Its function is to facilitate the rotational movement that is essential for the efficient operation of these systems.

Integration with Turbocharger Systems

In turbocharger setups, the Shaft Wheel Rotor is responsible for driving the compressor wheel. This wheel compresses the intake air, which is then fed into the engine’s combustion chambers. The increased air density allows for more fuel to be burned, resulting in enhanced power output.

For aftermarket turbochargers, the Shaft Wheel Rotor must be precisely engineered to handle the increased stress and higher rotational speeds. This ensures that the turbocharger can deliver the promised performance gains without compromising durability.

Role in Core Assemblies

Within core assemblies, such as the core assembly heat exchanger82, core assembly heat exchanger83, and core assembly heat exchanger851, the Shaft Wheel Rotor plays a significant role. These assemblies are designed to manage the heat generated by the turbocharger, and the efficient rotation of the rotor is essential for maintaining optimal temperatures.

The core turbocharger relies on the Shaft Wheel Rotor to ensure that the turbine wheel spins at the correct speed, which is vital for the effective exchange of heat between the exhaust gases and the intake air.

Interaction with Fuel Systems

The Shaft Wheel Rotor also interacts with components like the gear fuel pump kit. As the rotor spins, it can drive additional components that may be part of the fuel system, ensuring that fuel delivery is synchronized with the increased air flow from the turbocharger.

Contribution to Performance Parts

In the realm of performance parts, the Shaft Wheel Rotor is often upgraded to handle the demands of high-performance engines. These upgrades can include materials that offer better resistance to heat and wear, as well as designs that reduce rotational inertia for quicker spool-up times.

Coordination with Injectors

The efficiency of injectors is closely tied to the performance of the Shaft Wheel Rotor. As the rotor spins faster, it increases the pressure in the intake system, allowing the injectors to deliver fuel more precisely and in greater quantities. This synergy is essential for maximizing engine performance.

Supporting the Camshaft and Gear

The camshaft and gear setup benefits from the consistent and reliable rotation provided by the Shaft Wheel Rotor. This ensures that the valve timing remains accurate, which is crucial for maintaining engine efficiency and power output.

Managing Aftercooler Plumbing

In systems that include aftercooler plumbing, the Shaft Wheel Rotor helps in managing the flow of air through the aftercooler. This is important for reducing the temperature of the compressed air before it enters the engine, which can improve combustion efficiency and reduce the risk of detonation.

Conclusion

In summary, the 3595589 Shaft Wheel Rotor is a key component that enhances the functionality and performance of various engine systems. Its role in driving critical components ensures that these systems operate efficiently and effectively ³.