206396
Starter Flange Cover
Cummins®

The Cummins Starter Flange Cover, part number 206396, is a component designed to enhance the functionality and reliability of the starting system in commercial trucks. This part is integral to the operation of the starter motor, ensuring that the engine starts efficiently and consistently. By providing a protective enclosure for the starter flange, it contributes to the overall performance and durability of the truck’s engine ¹.

Purpose of the Starter Flange Cover

The Starter Flange Cover serves a specific function within the starting system of a truck engine. It encases the starter flange, which is the point where the starter motor connects to the engine. This cover protects the flange from environmental factors such as dirt, moisture, and debris, which can otherwise lead to corrosion and wear. Additionally, it helps in maintaining the alignment and integrity of the starter motor’s connection to the engine, thereby contributing to the efficient operation of the starter motor ².

Key Features

The Starter Flange Cover 206396 is characterized by several key features that enhance its performance and durability. It is designed with precision to fit snugly over the starter flange, ensuring a secure and tight enclosure. The cover is made from high-quality materials that are resistant to corrosion and wear, providing long-lasting protection. Its design also allows for easy installation and removal, making maintenance and replacement straightforward ³.

Benefits

The use of the Starter Flange Cover 206396 offers several benefits. It improves the reliability of engine starts by protecting the starter flange from environmental damage. This protection extends the lifespan of the starter motor by preventing premature wear and corrosion. Additionally, the cover contributes to the overall efficiency of the starting system, ensuring that the engine starts smoothly and consistently ⁴.

Installation Process

Installing the Starter Flange Cover 206396 involves a few straightforward steps. First, ensure that the engine is cool and the vehicle is parked on a level surface. Use the appropriate tools to remove the old cover, if present, taking care not to damage the starter flange. Position the new cover over the flange, ensuring it aligns correctly with the starter motor. Secure the cover in place using the provided fasteners, tightening them to the manufacturer’s specified torque settings. Finally, test the starter system to confirm proper installation.

Common Issues and Troubleshooting

Common issues with Starter Flange Covers may include misalignment, damage from environmental factors, or wear over time. To troubleshoot these problems, first, inspect the cover for signs of damage or misalignment. If the cover is damaged, replacement may be necessary. Misalignment can often be corrected by adjusting the position of the cover or the starter motor. Regular inspection and maintenance can help prevent these issues.

Maintenance Tips

To prolong the life of the Starter Flange Cover 206396, regular maintenance is recommended. Inspect the cover during routine engine checks for signs of wear, corrosion, or damage. Clean the cover and the surrounding area to remove any dirt or debris that could lead to corrosion. If the cover shows significant wear or damage, consider replacement to ensure the continued efficient operation of the starter system.

Compatibility and Applications

The Starter Flange Cover 206396 is designed for use in specific models and series of commercial trucks. It is important to verify compatibility with the truck’s make, model, and engine type to ensure proper fit and function. Cummins provides detailed compatibility information to assist in selecting the correct cover for your vehicle.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality, reliability, and innovation in the commercial truck industry. Their product range includes a variety of components and systems designed to enhance the performance, efficiency, and durability of commercial vehicles.

Compatibility of Starter Flange Cover Part 206396 with Cummins Engines

The Starter Flange Cover part number 206396, manufactured by Cummins, is designed to fit a range of Cummins engines. This part is crucial for the proper functioning of the engine’s starting system, ensuring that the starter motor is securely attached and operates efficiently.

K19 Engines

The K19 engine series is one of the models compatible with the Starter Flange Cover 206396. This part ensures that the starter motor is properly aligned and secured, which is essential for the engine’s starting process.

QSK19 Series

The QSK19 series engines, including the QSK19 CM2350, QSK19 CM500, and QSK19 CM850 MCRS, are also compatible with the Starter Flange Cover 206396. These engines benefit from the precise fit and robust construction of this part, which helps maintain the integrity of the starting system.

QSK19 CM2350

For the QSK19 CM2350 engine, the Starter Flange Cover 206396 provides a snug fit that ensures the starter motor is correctly positioned, facilitating smooth and reliable engine starts.

QSK19 CM500

Similarly, the QSK19 CM500 engine requires the Starter Flange Cover 206396 to maintain the alignment and security of the starter motor, contributing to the engine’s overall performance and longevity.

QSK19 CM850 MCRS

The QSK19 CM850 MCRS engine also utilizes the Starter Flange Cover 206396. This part’s compatibility with this model ensures that the starter motor is securely attached, which is vital for the engine’s starting mechanism.

By ensuring a precise fit and reliable performance, the Starter Flange Cover 206396 is an essential component for the K19 and QSK19 series engines, contributing to the smooth operation and longevity of these engines.

Role of Part 206396 Starter Flange Cover in Engine Systems

The part 206396 Starter Flange Cover is an essential component in the assembly and operation of engine systems, particularly in relation to the mounting and starting motor components.

Integration with Mounting Components

When installing the starting motor within an engine system, the Starter Flange Cover plays a significant role in securing the motor to the engine block. It ensures a stable and firm connection, which is vital for the reliable operation of the starting system. The cover acts as an interface between the starting motor and the engine block, distributing the mounting forces evenly and preventing any potential damage to the motor or the engine.

Functionality with the Starting Motor

The Starter Flange Cover is designed to encase and protect the electrical and mechanical connections of the starting motor. This protection is important for maintaining the integrity of the starting system, especially in harsh engine environments where exposure to heat, vibration, and contaminants can affect performance.

Additionally, the cover helps in aligning the starter motor correctly with the flywheel or flexplate, ensuring that the motor engages properly during startup. This alignment is key to the efficient transfer of rotational force from the starter motor to the engine, facilitating a smooth and effective start-up process.

Conclusion

In summary, the Starter Flange Cover 206396 is integral to the secure mounting and protected operation of the starting motor within engine systems, contributing to the overall reliability and performance of the engine. Regular maintenance and proper installation are crucial to ensure the longevity and efficiency of this component.