4010806
Double End Plain Stud
Cummins®

The Double End Plain Stud, identified by Part #4010806, is a component manufactured by Cummins, a well-established name in the automotive industry. This stud plays a role in the assembly and operation of heavy-duty trucks, contributing to the structural integrity and functionality of various truck components.

Basic Concepts and Functionality

A Double End Plain Stud is a type of fastener characterized by threaded sections on both ends, allowing it to be screwed into components from both sides. Its design facilitates secure and stable connections in mechanical assemblies. In the context of heavy-duty trucks, studs like the 4010806 are utilized in applications where high tensile strength and resistance to vibration are required. They are commonly used in engine components, chassis parts, and other critical areas where durability and reliability are paramount ¹.

Purpose and Role in Truck Operation

The 4010806 Double End Plain Stud serves a specific purpose in the operation of a truck by providing a robust connection between components that are subject to significant stress and vibration. It contributes to the overall functionality and performance of the vehicle by ensuring that critical parts remain securely fastened under demanding conditions. This stud is integral to maintaining the structural integrity of the truck, thereby enhancing its operational efficiency and safety ².

Key Features

The 4010806 Double End Plain Stud is distinguished by several key features that enhance its performance and durability. It is typically made from high-strength materials, such as alloy steel, which provides excellent resistance to wear and corrosion. The stud’s thread specifications are designed to ensure a tight and secure fit, while its unique design elements may include features that prevent loosening under vibration. These characteristics make it well-suited for the rigorous demands of heavy-duty truck applications ³.

Benefits

Utilizing the 4010806 Double End Plain Stud offers several benefits, including improved reliability, enhanced performance, and longevity. Its robust construction and secure fastening capabilities contribute to the efficiency and safety of truck operations. By ensuring that components remain firmly attached, this stud helps to prevent failures that could lead to downtime or accidents, thereby supporting the overall reliability of the vehicle.

Installation and Usage

Proper installation of the Double End Plain Stud is crucial for its effectiveness. It should be installed according to manufacturer guidelines to ensure a secure fit and optimal performance. This involves using the correct tools and techniques to avoid damage to the stud or the components it connects. The stud is used in various truck components and systems, including engine assemblies, chassis parts, and other areas where a strong, vibration-resistant connection is required.

Troubleshooting and Maintenance

Common issues with the Double End Plain Stud may include loosening due to vibration or corrosion. Regular inspection and maintenance can help identify these problems early, allowing for timely correction. Signs of wear, such as thread damage or corrosion, may indicate the need for replacement. Following recommended maintenance practices can ensure the longevity and optimal performance of the stud, contributing to the overall reliability of the truck.

Cummins: A Brief Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established itself as a trusted name in the automotive industry, known for its commitment to quality and innovation. The company’s focus on developing reliable and efficient components, such as the 4010806 Double End Plain Stud, underscores its dedication to enhancing the performance and safety of heavy-duty trucks.

Cummins Double End Plain Stud 4010806 Compatibility

The Cummins Double End Plain Stud part number 4010806 is designed to fit seamlessly with a variety of engine models. This part is essential for maintaining the structural integrity and operational efficiency of the engines it is used with. Below is a detailed description of its compatibility with the specified engines:

• QSV81G and QSV91G: These engines benefit from the robust design of the Double End Plain Stud, ensuring reliable performance and longevity. The part’s precision engineering allows for a perfect fit, facilitating smooth operation and reducing the risk of mechanical failures.

• QSW/QSV82: The Double End Plain Stud is engineered to meet the specific requirements of this engine model. Its compatibility ensures that the engine operates at peak efficiency, with the part providing critical support and stability.

• QSW27 and QSW36: These engines also rely on the Double End Plain Stud for maintaining their operational integrity. The part’s design ensures that it fits perfectly within the engine’s framework, contributing to the overall reliability and performance of the engine.

• QSW73: This engine model is another beneficiary of the Double End Plain Stud’s precise engineering. The part’s compatibility with the QSW73 ensures that the engine functions smoothly, with the stud providing the necessary support and stability.

Each of these engines, whether grouped or individually, relies on the Double End Plain Stud to maintain its operational efficiency and longevity. The part’s design ensures that it fits perfectly within the engine’s framework, contributing to the overall reliability and performance of the engine.

Role of Part 4010806 Double End Plain Stud in Engine Systems

The 4010806 Double End Plain Stud is instrumental in ensuring the robust assembly and operation of various engine components. Its primary function is to facilitate secure connections and alignments within the engine system, contributing to the overall efficiency and reliability of the engine.

Turbocharger Integration

In turbocharger systems, the 4010806 Double End Plain Stud is utilized to connect the turbocharger to the engine block or other critical components. This secures the turbocharger in place, allowing it to efficiently compress the intake air and enhance engine performance. The stud ensures that the turbocharger remains aligned and stable under high-stress conditions, which is essential for maintaining optimal airflow and pressure.

Camshaft Assemblies

Across various camshaft assemblies, including L6+V12, V18, and V16 configurations, the 4010806 Double End Plain Stud plays a significant role. It is employed to fasten camshafts to the engine block or other supporting structures. This ensures precise alignment of the camshafts with the cylinder heads, which is vital for the accurate timing of valve operations. Proper camshaft alignment directly influences engine efficiency, power output, and overall performance.

Charge Air Cooler Assembly

Within the charge air cooler assembly, the 4010806 Double End Plain Stud is used to secure the cooler to the engine or other components. This ensures that the charge air cooler remains firmly in place, allowing it to effectively cool the compressed air from the turbocharger before it enters the combustion chambers. Stable and secure mounting of the charge air cooler is essential for maintaining the integrity of the cooling process and enhancing engine performance.

Gear and Heat Exchanger Assemblies

In gear and heat exchanger assemblies, the 4010806 Double End Plain Stud is employed to connect various components, ensuring they remain aligned and securely fastened. This is particularly important in high-performance engines where precise component alignment and secure fastening are necessary to withstand the rigors of operation and maintain efficiency.

General Engine Arrangement

Throughout the engine arrangement, the 4010806 Double End Plain Stud contributes to the structural integrity of the engine by providing reliable fastening solutions. Whether connecting camshafts, turbochargers, or other critical components, this stud ensures that all parts remain securely in place, which is essential for the engine’s durability and performance.

Conclusion

The 4010806 Double End Plain Stud is a critical component in the assembly and operation of heavy-duty trucks and engines. Its robust design, high tensile strength, and resistance to vibration make it well-suited for demanding applications. By ensuring secure connections and alignments within engine systems, this Cummins part contributes to the overall efficiency, reliability, and performance of the vehicle. Proper installation, regular maintenance, and timely replacement are essential to maximize the benefits of this component.