3010915
Double End Plain Stud
Cummins®

The Double End Plain Stud, identified by Part #3010915, is a component manufactured by Cummins, a well-established name in the automotive industry, particularly in the realm of heavy-duty trucks. This part is integral to the mechanical systems of trucks, ensuring reliable performance and structural integrity.

Basic Concepts

A Double End Plain Stud is a type of fastener characterized by threaded sections on both ends, allowing it to be screwed into components from either side. Its construction typically involves high-strength materials to withstand the demanding conditions encountered in heavy-duty truck operations. Within a truck’s mechanical system, it serves as a pivotal connection point between various components, facilitating the transfer of forces and ensuring stability ¹.

Purpose and Role

This Cummins part plays a significant role in truck operations by connecting components securely and maintaining the structural integrity of the assembly. It is often used in applications where a standard bolt might not provide sufficient strength or where access from both sides of the connection is required. Its design allows for efficient force distribution, which is crucial in the high-stress environments typical of heavy-duty trucks ².

Key Features

The Double End Plain Stud is distinguished by several key features that enhance its performance and durability. These include its material composition, typically a high-strength alloy, which provides resistance to wear and corrosion. The thread specifications are designed to ensure a secure fit, while the design characteristics, such as the length and diameter, are tailored to meet the specific requirements of its application ³.

Benefits

The use of the Double End Plain Stud offers several benefits. It contributes to improved reliability by providing a strong and secure connection between components. Its design also facilitates ease of installation, reducing the time and effort required for maintenance or repair. Furthermore, by ensuring a stable and efficient connection, it contributes to the overall efficiency of the truck, enhancing performance and longevity.

Installation Process

Proper installation of the Double End Plain Stud involves several steps to ensure a secure and lasting connection. It begins with the correct alignment of the stud with the components it will connect. Using the appropriate tools, the stud is then screwed into place, taking care to achieve the recommended torque specifications to avoid over-tightening or under-tightening. Best practices include checking for proper seating and ensuring that all connected components are aligned correctly. Common pitfalls to avoid include using incorrect tools or torque settings, which can lead to damage or failure of the stud or connected components.

Troubleshooting and Maintenance

Regular maintenance and timely troubleshooting are key to ensuring the longevity and reliability of the Double End Plain Stud. Common issues may include signs of wear or damage, such as corrosion or thread stripping, which can compromise the connection. Regular inspections should be conducted to identify any such issues early. Maintenance tips include keeping the stud and surrounding areas clean and free of debris, which can contribute to wear. In cases of significant wear or damage, replacement of the stud may be necessary to maintain the integrity of the connection.

Safety Considerations

When handling and installing the Double End Plain Stud, it is important to observe safety protocols to protect both the installer and the equipment. This includes the use of personal protective equipment (PPE) such as gloves and safety glasses to prevent injury from sharp edges or flying debris. Operational safety measures should also be followed, such as ensuring the truck is properly supported and secured during installation to prevent accidents.

Cummins Overview

Cummins, the manufacturer of the Double End Plain Stud, has a long-standing reputation in the automotive industry for quality and innovation. Founded with a commitment to excellence, Cummins has consistently delivered high-quality components that meet the demanding requirements of heavy-duty truck applications. Their focus on innovation ensures that their products, including the Double End Plain Stud, are at the forefront of technology and reliability in the industry.

Compatibility with Cummins Engines

This part is designed to fit various Cummins engines, ensuring robust and reliable performance across a range of engine models. It is compatible with several K-Series engines (K19, K38, K50), N-Series engines (N14 CELECT, N14 MECHANICAL), NH/NT Series engines (NH/NT 855), QSK Series engines (QSK19 CM500), and V-Series engines (V28).

Role in Engine Systems

The 3010915 Double End Plain Stud is integral to the assembly and securement of various components within engine systems. Its primary function is to provide a robust connection point, ensuring that components remain firmly in place under the high stresses and vibrations typical of engine operation.

Turbocharger Systems

In turbocharger setups, this part is often utilized in the mounting and connection points. It secures the turbocharger to the engine block or exhaust manifold, ensuring a stable and leak-free connection.

Exhaust Systems

Within the exhaust system, the Double End Plain Stud plays a significant role in the exhaust manifold and exhaust manifold kit. It is used in the exhaust outlet connection to ensure that the exhaust manifold is securely attached to the exhaust outlet.

Lubrication Systems

In the lubrication system, specifically with the Aeroquip lubricating oil hose arrangement, the Double End Plain Stud is employed to secure connections. It ensures that the oil hoses are tightly fastened to the oil pan and other critical points, preventing leaks and maintaining the integrity of the lubrication system.

Performance and Plumbing

For performance parts and plumbing applications, the Double End Plain Stud is used in various mounting connections. Whether it’s securing a compressor mounting or facilitating a turbocharger upper mounting, the stud ensures that all components are held in place under operational conditions.

Flywheel and Manifold Kits

In more complex assemblies such as the flywheel housing (HSG) and manifold kits, the Double End Plain Stud provides the necessary strength and stability. It is crucial in the PDC (Powertrain Control Module) connections and other critical points where secure fastening is required.

Conclusion

Overall, the Double End Plain Stud is a versatile component that enhances the reliability and performance of engine systems by ensuring secure and stable connections across a variety of applications.