4892831
Double End Plain Stud
Cummins®

The Double End Plain Stud (Part #4892831) by Cummins is a specialized fastener designed for heavy-duty truck applications. Cummins, a leading manufacturer in the heavy-duty truck industry, produces this component to meet the rigorous demands of truck mechanics and operations. This stud is integral to ensuring the reliable performance and durability of various truck components.

Basic Concepts and Functionality

A Double End Plain Stud is a type of fastener characterized by having threaded sections on both ends, with an unthreaded section in the middle. This design allows it to be used in applications where a traditional bolt and nut combination may not be feasible. In truck mechanics, the stud provides a secure and robust connection between components, facilitating efficient force distribution and load bearing ¹.

Purpose and Role in Truck Operation

The Double End Plain Stud plays a significant role in the operation of a truck by securing critical components together. It is commonly used in applications such as engine mounts, exhaust systems, and chassis assemblies. By providing a strong and reliable connection, the stud helps maintain the structural integrity and performance of these components under the demanding conditions of heavy-duty truck operation ².

Key Features

The Double End Plain Stud is engineered with several key features to enhance its performance and durability. It is typically made from high-strength materials such as alloy steel, which provides excellent resistance to wear and corrosion. The stud’s thread specifications are designed to ensure a tight and secure fit, while its overall design attributes contribute to its robustness and longevity in heavy-duty applications.

Benefits

Using the Double End Plain Stud offers several advantages. Its design enhances reliability by providing a strong and durable connection between components. The stud is also easy to install, reducing downtime during maintenance procedures. Additionally, its robust construction minimizes the need for frequent replacements, contributing to lower maintenance costs and improved operational efficiency.

Installation Process

Proper installation of the Double End Plain Stud involves several steps to ensure a secure and effective connection. Begin by cleaning the surfaces where the stud will be installed to remove any debris or contaminants. Next, align the stud with the designated holes and use appropriate tools to tighten it to the manufacturer’s specified torque settings. It is important to avoid over-tightening, which can damage the threads or the components being connected.

Troubleshooting and Maintenance

Common issues with the Double End Plain Stud may include loosening over time due to vibration or corrosion. Regular inspections during maintenance intervals can help identify these issues early. To ensure longevity, apply an anti-seize compound during installation to prevent corrosion and facilitate easier removal in the future. If significant wear or damage is detected, consider replacing the stud to maintain the integrity of the connection.

Compatibility and Usage

The Double End Plain Stud is typically used in Cummins engines and other compatible systems. It is important to verify the specific applications and models where this stud is appropriate to ensure proper fit and function. Cummins provides detailed guidelines and specifications to assist in selecting the correct stud for your truck’s needs.

Safety Considerations

When handling, installing, and maintaining the Double End Plain Stud, it is important to follow safety guidelines to protect mechanics and truck operators. Use personal protective equipment (PPE) such as gloves and safety glasses during installation and maintenance procedures. Ensure that all tools and equipment are in good working condition to prevent accidents. Additionally, follow proper torque settings to avoid over-tightening, which can lead to component damage or failure.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a strong reputation in the heavy-duty truck industry for producing reliable and high-performance components. The company’s extensive product range includes engines, powertrains, and aftermarket parts, all designed to meet the demanding requirements of heavy-duty applications.

Cummins Double End Plain Stud 4892831 Compatibility

The Cummins Double End Plain Stud part number 4892831 is designed to fit seamlessly within several of Cummins’ engine models. This part is integral for ensuring the structural integrity and proper functioning of the engines it is used in.

ISB/ISD6.7 CM2150 SN Engines

The ISB/ISD6.7 CM2150 SN engines benefit from the Double End Plain Stud 4892831. This part is crucial for maintaining the alignment and stability of various engine components, ensuring smooth operation and longevity of the engine.

ISBE CM800 and ISBE4 CM850 Engines

For the ISBE CM800 and ISBE4 CM850 engines, the Double End Plain Stud 4892831 plays a vital role in the engine’s assembly. Its design allows for precise fitting and secure fastening, which is essential for the high-performance demands of these engines.

ISL G CM2180 Engines

The ISL G CM2180 engines also utilize the Double End Plain Stud 4892831. This part is critical in these engines for its ability to withstand the stresses and strains encountered during operation, providing a reliable connection point for various engine parts.

Each of these engines, while differing in specifications and applications, relies on the Double End Plain Stud 4892831 for its robust performance and durability. Cummins’ engineering ensures that this part fits perfectly within the design parameters of each engine model, contributing to the overall efficiency and reliability of the engines.

Role of Part 4892831 Double End Plain Stud in Engine Systems

In the context of engine systems, the 4892831 Double End Plain Stud serves as a pivotal component in ensuring the secure and reliable assembly of various engine parts. This stud is instrumental in connecting and maintaining the integrity of the fuel system components.

Fuel Pump Assembly

Within the fuel pump assembly, the 4892831 Double End Plain Stud is utilized to fasten the fuel pump to its housing. This secure attachment is essential for the pump’s stable operation, allowing it to efficiently draw fuel from the tank and deliver it to the engine under varying conditions. The stud’s design ensures that the fuel pump remains firmly in place, minimizing vibrations and potential misalignments that could affect performance.

Fuel Module Integration

In fuel modules, which often encompass the fuel pump, sending unit, and filter, the 4892831 Double End Plain Stud plays a role in integrating these components into a cohesive unit. By providing a strong and consistent connection point, the stud helps maintain the structural integrity of the module, ensuring that all parts work in unison to deliver a consistent fuel supply.

Fuel Control Mechanisms

For fuel control systems that require precise adjustments and secure mounting, the 4892831 Double End Plain Stud is employed to attach control components to the engine or fuel system framework. This ensures that the fuel control mechanisms operate within specified parameters, contributing to the overall efficiency and reliability of the fuel delivery system.

General Fuel System Applications

Across various fuel system applications, the 4892831 Double End Plain Stud is a common fastener for securing pumps, filters, and other components. Its role in these systems is to provide a durable and corrosion-resistant connection that can withstand the harsh environment of the engine compartment, including exposure to fuel and fluctuating temperatures.

The consistent use of the 4892831 Double End Plain Stud across these applications underscores its importance in maintaining the structural and functional integrity of the fuel system, ensuring that each component operates as intended within the complex network of the engine system.

Conclusion

The Double End Plain Stud (Part #4892831) by Cummins is a critical component in heavy-duty truck applications, ensuring the reliable performance and durability of various truck components. Its design, featuring threaded sections on both ends with an unthreaded middle section, allows for secure and robust connections in applications where traditional bolts and nuts may not be feasible. The stud is commonly used in engine mounts, exhaust systems, and chassis assemblies, providing strong and reliable connections that maintain structural integrity under demanding conditions. Engineered from high-strength materials like alloy steel, the Double End Plain Stud offers excellent resistance to wear and corrosion, enhancing its performance and longevity in heavy-duty applications. Its benefits include improved reliability, ease of installation, and reduced maintenance costs. Proper installation and regular maintenance are essential to ensure the stud’s longevity and performance, contributing to the overall efficiency and safety of heavy-duty truck operations.