3800397
Turbocharger Kit
Cummins®

AVAILABLE

Cummins®

Ships within 1-3 business days

$3,699.95 $4,402.94

This truck part is made by Cummins®. We guarantee that all of our parts are from the OEM (original equipment manufacturer), ensuring a proper fit and quality manufacturing.


DESCRIPTION

Introduction

The Cummins 3800397 Turbocharger Kit is a specialized component designed for commercial trucks. It is engineered to enhance the performance of the truck’s engine by improving airflow efficiency. This part plays a significant role in optimizing the engine’s operation, contributing to better overall truck performance and efficiency 3.

Basic Concepts of Turbocharger Kits

Turbocharger kits are designed to increase an engine’s power output by forcing extra compressed air into the combustion chamber. This process, known as forced induction, allows more fuel to be burned, resulting in enhanced engine performance. Turbocharger kits typically include a turbocharger, intercooler, and necessary mounting hardware. They function by using exhaust gases to spin a turbine, which in turn compresses intake air before it enters the engine 1.

Purpose of the Cummins 3800397 Turbocharger Kit

This Cummins part is designed to improve the efficiency and power output of a truck’s engine. By increasing the amount of air that enters the engine, it allows for more fuel to be burned, resulting in increased horsepower and torque. This kit is particularly beneficial for commercial trucks, where enhanced performance and efficiency are crucial for optimal operation 3.

Key Features

The 3800397 features a robust design that includes high-quality materials and advanced technology. It is constructed with durable components to withstand the demanding conditions of commercial truck operations. The kit includes a precision-engineered turbocharger, an efficient intercooler, and all necessary mounting hardware to ensure a seamless integration with the engine.

Benefits

This part offers several advantages. It provides increased horsepower and torque, leading to improved overall engine performance. Additionally, it enhances fuel efficiency by optimizing the air-fuel mixture. The kit also contributes to the engine’s durability, ensuring long-term reliability and performance 3.

Installation Process

Installing the Turbocharger Kit involves several steps. First, the existing turbocharger and related components are removed. The new turbocharger is then mounted in its place, followed by the installation of the intercooler and other hardware. It is important to follow the manufacturer’s instructions carefully to ensure proper installation and optimal performance 2.

Performance Enhancements

The 3800397 significantly contributes to the overall performance of a truck. It allows for quicker acceleration, improved towing capacity, and better overall drivability. In real-world applications, this kit enables commercial trucks to operate more efficiently and effectively, particularly in demanding conditions 3.

Common Issues and Troubleshooting

Frequent problems associated with turbocharger kits may include issues with the turbocharger itself, such as bearing failure or turbine damage. Additionally, problems with the intercooler or mounting hardware can arise. Troubleshooting typically involves inspecting these components for signs of wear or damage and addressing any issues promptly to maintain optimal performance.

Maintenance Tips

To ensure the longevity and optimal performance of the 3800397, regular maintenance is recommended. This includes checking for leaks, ensuring proper lubrication, and inspecting the turbocharger and intercooler for signs of wear. Following the manufacturer’s maintenance schedule will help to keep the kit in top condition 2.

Cummins Overview

Cummins Inc. is a well-established company in the automotive industry, particularly known for its high-quality turbocharger kits. With a rich history of innovation and excellence, Cummins has built a reputation for manufacturing reliable and efficient components. Their turbocharger kits are designed to meet the demanding needs of commercial truck applications, ensuring enhanced performance and durability 3.

Components of Cummins Turbocharger Kit 3800397

Turbocharger Gasket Kit (4032401)

The turbocharger gasket kit, identified by the part number 4032401, is an essential component within the 3800397. This gasket kit includes a variety of gaskets that are critical for sealing various connections within the turbocharger system. Proper sealing is paramount to ensure that the turbocharger operates efficiently without any leaks, which could lead to performance issues or damage to the turbocharger itself. The gaskets included in this kit are designed to withstand high temperatures and pressures, ensuring durability and reliability in demanding engine environments 3.

Turbocharger (3590105)

The turbocharger, denoted by the part number 3590105, is the core component of the 3800397. This turbocharger is responsible for increasing the engine’s airflow, which in turn boosts power output and efficiency. The turbocharger works by compressing the intake air before it enters the engine’s combustion chambers, allowing for more fuel to be burned and thus producing more power. The inclusion of this turbocharger in the kit ensures that the engine can achieve higher performance levels, making it a critical element for anyone looking to enhance their engine’s capabilities 3.

Conclusion

The Cummins 3800397 Turbocharger Kit is a comprehensive solution for enhancing the performance and efficiency of commercial truck engines. With its robust design, advanced technology, and reliable components, this part ensures that trucks can operate at optimal levels, even under demanding conditions. Regular maintenance and proper installation are key to maximizing the benefits of this turbocharger kit.


  1. Minaker, Bruce P. Fundamentals of Vehicle Dynamics and Modelling. John Wiley & Sons, 2019.

  2. Cummins Inc. Owners Manual for engine F2.5 CM2620 F150B. Bulletin Number 5677024.

  3. Hilgers, Michael. Entire Vehicle: Second Edition. Springer Nature, 2023.

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SPECIFICATIONS

Hazardous Material
Non-Hazardous (NOI, ICE/Auto)
Notes
Recon Equivalent 3800397 RX
Package Dimensions
15.25 x 15.5 x 16.75 in
Weight
36.01 lb
* This information is provided as is and may be out of date. Please contact us or the manufacturer to verify warranty coverage.
* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.