102484
Plain Washer
Cummins®

The 102484 Plain Washer is a component manufactured by Cummins, a prominent entity in the commercial truck industry. This washer serves a specific purpose within the mechanical systems of commercial trucks, contributing to their overall functionality and efficiency. Understanding its role and the benefits it offers can enhance the maintenance and repair processes for these vehicles.

Basic Concepts of Plain Washers

Plain washers are simple yet vital components in mechanical systems. They function primarily to distribute the load of a threaded fastener, such as a bolt or screw, across a larger surface area. This distribution helps prevent damage to the materials being joined and can also provide a degree of vibration resistance. Plain washers are typically made from materials like steel, stainless steel, or brass, chosen for their durability and resistance to wear and corrosion ¹.

Purpose of the 102484 Plain Washer in Truck Operations

In the context of commercial truck operations, the 102484 Plain Washer plays a role in ensuring the secure attachment of components. It is designed to fit specific applications within truck mechanics, contributing to the stability and reliability of the truck’s structure and systems. By providing a uniform distribution of force, it helps maintain the integrity of joints and connections, which is crucial for the safe and efficient operation of the vehicle ².

Key Features of the 102484 Plain Washer

The 102484 Plain Washer is characterized by its precise design and material properties. It is crafted to meet the demanding requirements of commercial truck applications, featuring a durable construction that can withstand significant stress and environmental conditions. Its unique characteristics may include a specific thickness and outer diameter tailored to its intended use, ensuring optimal performance in its designated applications ³.

Benefits of Using the 102484 Plain Washer

Incorporating the 102484 Plain Washer into truck maintenance and repair offers several advantages. Its design and material properties contribute to improved performance, durability, and reliability of the truck’s mechanical systems. The washer’s ability to distribute load effectively can lead to longer-lasting connections and reduced risk of component failure, enhancing the overall efficiency and safety of the vehicle.

Installation and Usage Guidelines

Proper installation of the 102484 Plain Washer is key to ensuring its effectiveness. It should be placed under the head of a bolt or screw, or in the nut, depending on the specific application. Ensuring the correct fit and function within the truck’s mechanical system is crucial. This involves selecting the appropriate size and type of washer for the application and verifying that it is installed in the correct orientation.

Troubleshooting Common Issues

Common problems with plain washers in truck operations can include wear, deformation, or failure due to corrosion. Signs of these issues may include loose connections, unusual vibrations, or visible damage to the washer. Addressing these problems promptly by inspecting, cleaning, or replacing the washer as necessary can help maintain the truck’s performance and safety.

Maintenance Tips

Regular maintenance of the 102484 Plain Washer is important for ensuring its longevity and optimal performance. This includes periodic inspection for signs of wear or damage, cleaning to remove any debris or corrosion, and replacement according to the manufacturer’s guidelines or as part of routine truck maintenance schedules. Proper care can extend the life of the washer and contribute to the overall reliability of the truck.

Cummins: A Brief Overview

Cummins Inc. is a leader in the design, manufacture, and distribution of diesel and natural gas engines, as well as related technologies. With a rich history in the industry, Cummins has established a reputation for quality, innovation, and reliability. Its expertise extends to a wide range of components and systems critical to the operation of commercial trucks, underscoring its commitment to enhancing the performance and efficiency of these vehicles.

Cummins Engine Part 102484: Plain Washer Compatibility

The Cummins part 102484, a Plain Washer, is designed to fit into various engine models. This part is essential for ensuring proper sealing and alignment in different engine configurations. Here’s how it integrates with the specified engines:

Cummins 6C8.3

The Plain Washer 102484 is used in the 6C8.3 engine to maintain the integrity of the assembly by providing a smooth, flat surface that ensures proper sealing and alignment.

Cummins G5.9

In the G5.9 engine, the Plain Washer 102484 is utilized to secure components, ensuring that they remain in place and function correctly.

Cummins G855 and G855 CM558

For the G855 and G855 CM558 engines, the Plain Washer 102484 is crucial in maintaining the alignment and sealing of various parts, contributing to the overall efficiency and reliability of the engine.

Cummins K19 and K38

The Plain Washer 102484 is also compatible with the K19 and K38 engines. It plays a key role in maintaining the structural integrity of these engines by ensuring that components are properly aligned and sealed.

Cummins K50

In the K50 engine, the Plain Washer 102484 is used to secure and align parts, ensuring that the engine operates smoothly and efficiently.

Cummins N14 G

Lastly, the Plain Washer 102484 is utilized in the N14 G engine to maintain proper alignment and sealing, contributing to the engine’s overall performance and longevity.

Role of Part 102484 Plain Washer in Various Engine Systems

Part 102484 Plain Washer is an essential component in numerous engine systems, providing support and ensuring the proper functioning of various assemblies. Here’s how it integrates with different components:

Electric System Kit

In the electric system kit, Part 102484 Plain Washer is used to secure electrical connections and components. It helps in maintaining the integrity of the electrical pathways by preventing undue stress on terminals and connectors.

Engine Installation Kit

Within the engine installation kit, this washer plays a role in securing bolts and fasteners that hold the engine to its mounting brackets. It ensures that the engine remains firmly in place, reducing the risk of vibrations and misalignment.

Engine Instrumentation

For engine instrumentation, Part 102484 Plain Washer is utilized in the mounting of sensors and gauges. It provides a stable base for these instruments, ensuring accurate readings and reliable performance.

Gear Box

In the gear box assembly, this washer is employed to support the mounting of various gears and shafts. It helps in distributing the load evenly, which is vital for the smooth operation of the gear box.

Instrument Mounting Bracket and Panel

When installing instrument mounting brackets and panels, Part 102484 Plain Washer ensures that these components are securely fastened without damaging the underlying structure. This is particularly important for maintaining the alignment and readability of instruments.

Instrumentation Kit

In an instrumentation kit, this washer is crucial for the secure attachment of various instruments and gauges. It helps in maintaining the structural integrity of the instrumentation setup, ensuring consistent and accurate measurements.

Kit Spare (Heat Exchanger Cooled and Radiator Cooled)

For both heat exchanger cooled and radiator cooled kit spares, Part 102484 Plain Washer is used to secure components within the cooling system. This ensures that all parts remain in place, contributing to efficient cooling and overall engine performance.

Oil Filter & Gages

In the assembly of oil filters and gages, this washer helps in securing the components firmly in place. It ensures that oil filters are properly seated, allowing for effective filtration and accurate gage readings.

Panel, Engine Instrument

For engine instrument panels, Part 102484 Plain Washer is used to mount various gauges and indicators. It provides a stable platform, ensuring that all instruments are securely fastened and operate correctly.

Regulator Volt and Voltage Regulator

In voltage regulation systems, this washer is employed to secure the voltage regulator and associated components. It ensures that the regulator is firmly mounted, contributing to stable voltage output and reliable engine operation.

Conclusion

The 102484 Plain Washer by Cummins is a critical component in the maintenance and operation of commercial trucks. Its role in distributing load, preventing damage, and ensuring the secure attachment of components is vital for the overall efficiency and safety of these vehicles. Proper installation, regular maintenance, and prompt troubleshooting of issues are essential for maximizing the benefits of this Cummins part.