3062100
Plain Washer
Cummins®

The 3062100 Plain Washer, a component manufactured by Cummins, plays a significant role in the automotive and heavy-duty truck industry. This washer is integral to the complex systems of commercial trucks, contributing to their efficiency and reliability. Cummins is renowned for its commitment to quality and innovation in automotive components, making the 3062100 Plain Washer a notable part in truck maintenance and repair.

Basic Concepts of Plain Washers

Plain washers are fundamental components in mechanical systems. These thin, flat rings, typically made from metal, plastic, or rubber, are designed to distribute the load of threaded fasteners, such as bolts or nuts, across a larger area. This distribution helps prevent surface damage and provides a more secure fastening. Materials used in plain washer production vary, with common choices including steel, stainless steel, brass, and nylon, each offering different properties like strength, corrosion resistance, and electrical insulation ¹.

Purpose of the 3062100 Plain Washer in Truck Operations

In commercial truck operations, the 3062100 Plain Washer ensures the even distribution of load from fasteners, which is vital for maintaining the integrity of truck components under heavy and variable loads. Its presence reduces the risk of surface damage and contributes to the longevity and reliability of the fastening system in trucks ².

Key Features of the 3062100 Plain Washer

The 3062100 Plain Washer is characterized by its specific design and material properties. Crafted with precision, it is made from materials that offer durability and resistance to the stresses encountered in truck operations. Its unique attributes, such as thickness and outer diameter, are tailored to meet the demanding requirements of commercial truck applications, ensuring optimal performance and compatibility with other components.

Benefits of Using the 3062100 Plain Washer

Incorporating the 3062100 Plain Washer into truck maintenance and repair offers several advantages. It aids in improved load distribution, which is vital for the structural integrity of truck components. Additionally, its durable construction enhances the overall durability of the fastening system, potentially leading to cost savings by reducing the frequency of replacements and repairs ³.

Installation and Usage Guidelines

Proper installation of the 3062100 Plain Washer is crucial for its optimal performance. It should be placed under the head of a bolt or the nut to distribute the load effectively. Care should be taken to ensure that the washer is correctly aligned and not subjected to excessive force during installation, which could lead to deformation or failure.

Troubleshooting Common Issues

Common issues with plain washers in truck operations include wear and tear, which can lead to reduced effectiveness in load distribution. Regular inspections can help identify such problems early. If a washer shows signs of damage or deformation, it should be replaced to maintain the integrity of the fastening system.

Maintenance Tips for Longevity

To extend the lifespan of the 3062100 Plain Washer, regular maintenance practices are recommended. This includes periodic inspections for signs of wear or damage and ensuring that it remains properly aligned and not overtightened. Replacement should be considered if any issues are detected to prevent potential failures in the fastening system.

Cummins: A Brief Overview

Cummins, the manufacturer of the 3062100 Plain Washer, has a long-standing reputation in the industry for quality and innovation. With a history of producing reliable automotive components, Cummins is committed to advancing technology and maintaining high standards in manufacturing. Their products, including the 3062100 Plain Washer, reflect this dedication to excellence and reliability in the demanding environment of commercial truck operations.

Application of Cummins Engine Part 3062100: Plain Washer

The Cummins part number 3062100, a Plain Washer, is a critical component in the assembly and maintenance of various Cummins engine models. This part provides a smooth and secure interface between different parts, ensuring proper alignment and preventing leaks or damage.

ISX Series Engines

The ISX series engines, including the ISX CM570, ISX CM870, ISX CM871, ISX12 CM2350 X102, ISX12 G CM2180 EJ, ISX12/ISX11.9 CM2250, ISX15 CM2250, ISX15 CM2250 SN, ISX15 CM2350 X101, and ISX15 CM2350 X105, all utilize the Plain Washer in various applications. This part is essential in maintaining the integrity of the engine’s internal and external components. It is commonly used in areas where precise spacing and alignment are crucial, such as between the engine block and other sub-assemblies, or in securing various engine accessories.

QSX Series Engines

The QSX series engines, including the QSX11.9 CM2250 ECF, QSX15 CM2250, QSX15 CM2250 ECF, and QSX15 CM2350 X105, also incorporate the Plain Washer in their design. This part is vital for ensuring that the engine’s components are properly aligned and secured, contributing to the overall efficiency and longevity of the engine. The Plain Washer is used in multiple locations within these engines, such as in the mounting of engine accessories and in the assembly of various engine subsystems.

Other Cummins Engines

The Plain Washer is also a key component in the V903, X15 CM2350 X116B, X15 CM2350 X123B, and X15 CM2450 X134B engines. In these engines, the Plain Washer is used to maintain the precise spacing and alignment required for optimal engine performance. This part is crucial in preventing leaks and ensuring that all engine components are securely fastened, contributing to the overall reliability and durability of the engine.

Role of Part 3062100 Plain Washer in Engine Systems

The 3062100 Plain Washer is an essential component in various engine systems, providing support and ensuring the smooth operation of several key elements.

• Connection Components: The plain washer distributes pressure evenly across surfaces, preventing damage and ensuring a secure fit. This is particularly important in high-stress areas where vibrations and thermal expansion can lead to loosening or wear.
• Water Inlet System: The plain washer maintains a watertight seal, ensuring efficient coolant flow into the engine and preventing leaks that could lead to overheating and potential engine damage.
• Corrosion Resistor Head: The plain washer helps maintain the integrity of the seal between the head and the engine block, preventing coolant or oil leaks that can corrode engine components over time.
• Oil Control Valve: The plain washer ensures a proper seal, allowing for precise control of oil flow within the engine, which helps maintain optimal lubrication and reduce wear on moving parts.
• Performance Parts: The plain washer enhances the reliability of aftermarket upgrades by ensuring that these parts are securely mounted and function as intended under various operating conditions.
• Resistor Applications: The plain washer maintains electrical insulation and prevents short circuits, which is particularly important in high-voltage systems.
• Corrosion-Susceptible Components: For components like the VTA903-T600 (Big Cam), the plain washer provides a barrier that helps prevent moisture ingress, thereby extending the lifespan of the part.
• Water Inlet and Transfer Connections: The plain washer ensures that these critical points remain sealed, allowing for efficient coolant circulation and temperature regulation within the engine.

Overall, the 3062100 Plain Washer is a versatile component that enhances the reliability and performance of various engine systems by providing necessary seals, pressure distribution, and corrosion protection.

Conclusion

The 3062100 Plain Washer by Cummins is a vital component in the maintenance and operation of commercial trucks and various Cummins engine models. Its role in ensuring proper alignment, load distribution, and sealing in engine systems contributes significantly to the efficiency, reliability, and longevity of these vehicles and engines. Regular maintenance and proper installation of this part are essential for optimal performance and to prevent potential issues in truck and engine operations.