2863201
Water Transfer Connection
Cummins®

The Water Transfer Connection 2863201 by Cummins is a specialized component designed for use in commercial trucks. Its purpose is to facilitate the efficient transfer of coolant within the truck’s cooling system, ensuring optimal engine temperature regulation during operation.

Basic Concepts of Water Transfer Connection

Water transfer connections in heavy-duty trucks are integral to the cooling system. They enable the circulation of coolant between the engine and the radiator, maintaining a consistent temperature that prevents overheating and ensures efficient engine performance. These connections are typically made of durable materials to withstand the pressures and temperatures within the cooling system ¹.

Purpose of the 2863201 Water Transfer Connection

This Cummins part plays a specific role in the truck’s operation by allowing coolant to flow from the engine to the radiator and back. This process is vital for dissipating heat generated by the engine, thereby maintaining operational efficiency and preventing damage from overheating ².

Key Features

The 2863201 is characterized by several key features that enhance its performance. It is constructed from high-quality materials that offer resistance to corrosion and high temperatures. The design includes precise fittings and seals to ensure a secure connection and prevent leaks. Additionally, it may feature unique characteristics such as integrated gaskets or o-rings to further enhance its sealing capabilities ³.

Benefits

The advantages provided by this part include improved efficiency in the cooling system, increased durability under demanding conditions, and enhanced reliability. These benefits contribute to the overall performance and longevity of the truck’s engine by ensuring consistent and effective coolant circulation ⁴.

Installation Process

Proper installation of the 2863201 involves several steps to ensure it functions correctly. Begin by ensuring the engine is cool and the cooling system is drained. Carefully remove the old connection, if applicable, and inspect the mating surfaces for cleanliness and integrity. Apply any necessary sealants as per the manufacturer’s recommendations before installing the new connection. Secure it in place according to the specified torque settings to prevent leaks and ensure a tight seal. Finally, refill the cooling system with the appropriate coolant mixture and check for any leaks upon initial operation.

Common Issues and Troubleshooting

Frequent problems associated with water transfer connections can include leaks, corrosion, and blockages. Troubleshooting methods may involve inspecting the connection for signs of wear or damage, cleaning or replacing gaskets and seals, and ensuring that the coolant flow is not obstructed. Solutions often include replacing worn components or adjusting the connection to improve sealing.

Maintenance Tips

To ensure the longevity and optimal performance of the 2863201, regular maintenance practices are recommended. These include periodic inspection for signs of wear or corrosion, ensuring that all connections are tight and secure, and flushing the cooling system as per the manufacturer’s schedule to prevent buildup that could impede coolant flow.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a reputation for quality and innovation in the commercial truck industry. Its product range includes a variety of engines and components designed to meet the demanding requirements of heavy-duty applications.

Cummins Engine Compatibility with Part 2863201

The Water Transfer Connection part number 2863201, manufactured by Cummins, is designed to integrate seamlessly with several of their high-performance engines. This part is crucial for maintaining the cooling system’s efficiency and ensuring optimal engine operation. Here is a detailed look at its compatibility across various Cummins engines:

QSK60 Engine Series

The QSK60 engine series, known for its robust performance and reliability, is engineered for demanding applications such as marine, rail, and power generation. The Water Transfer Connection part 2863201 fits perfectly within the QSK60 engines, facilitating the transfer of water between different sections of the cooling system. This ensures that the engine maintains a consistent temperature, preventing overheating and extending the engine’s lifespan.

CM850 Engine Series

The CM850 engine series is another high-performance engine from Cummins, designed for heavy-duty applications. This series is widely used in construction, mining, and agricultural machinery. The Water Transfer Connection part 2863201 is specifically designed to fit the CM850 engines, providing a reliable and efficient means of transferring water within the cooling system. This part is essential for maintaining the engine’s performance and longevity, especially under heavy loads and in harsh operating conditions.

MCRS Engine Series

The MCRS engine series is tailored for medium-duty applications, offering a balance of power and efficiency. This series is commonly used in various industries, including transportation and logistics. The Water Transfer Connection part 2863201 is compatible with the MCRS engines, ensuring that the cooling system operates smoothly. This part is critical for maintaining the engine’s temperature and preventing damage from overheating, thereby ensuring reliable performance in medium-duty applications.

Grouping of Engines

When considering the compatibility of the Water Transfer Connection part 2863201, it is important to note that the QSK60 and CM850 engines are primarily used in heavy-duty applications, while the MCRS engines are suited for medium-duty tasks. Despite the differences in their primary applications, all these engines benefit from the efficient water transfer facilitated by part 2863201. This part ensures that the cooling systems of these engines function optimally, contributing to their overall performance and durability.

Role of Part 2863201 Water Transfer Connection in Engine Systems

The part 2863201 Water Transfer Connection is integral to the efficient operation of both the main engine system and the auxiliary cooling system.

In the main engine system, this component facilitates the seamless transfer of coolant between the engine block and the radiator. It ensures that the coolant circulates effectively, absorbing heat from the engine components and dissipating it through the radiator. This process is essential for maintaining optimal engine temperature, preventing overheating, and ensuring the longevity of engine parts.

In the auxiliary cooling system, the Water Transfer Connection plays a similarly important role. It connects the auxiliary cooling components, such as the aftercooler or turbocharger, to the main coolant circuit. This allows for the efficient cooling of these additional components, which are vital for the engine’s performance and durability. By maintaining the correct temperature in these auxiliary systems, the Water Transfer Connection helps to ensure that the engine operates smoothly and efficiently under various conditions.

Conclusion

The Water Transfer Connection 2863201 by Cummins is a critical component in the cooling systems of commercial trucks, ensuring efficient coolant circulation and optimal engine temperature regulation. Its compatibility with various Cummins engines, including the QSK60, CM850, and MCRS series, underscores its versatility and importance in maintaining engine performance and longevity. Regular maintenance and proper installation are key to maximizing the benefits of this part, contributing to the overall reliability and efficiency of the truck’s engine system.