4086215
Water Transfer Connection
Cummins®

Introduction

The Water Transfer Connection 4086215, manufactured by Cummins, is designed to facilitate the transfer of coolant within the cooling system of heavy-duty trucks. This part plays a role in maintaining optimal engine temperature by ensuring efficient coolant circulation between the engine and the radiator.

Function and Operation

The Water Transfer Connection 4086215 provides a conduit for coolant to flow from the engine to the radiator and back. This process is vital for dissipating heat generated by the engine, thereby preventing overheating. The connection ensures a consistent flow of coolant, which absorbs heat from the engine and transfers it to the radiator, where it is dissipated into the atmosphere ¹.

Key Features

This Cummins part is constructed from durable materials that resist corrosion and wear, ensuring longevity and reliable performance. It features precise connection types that allow for secure attachment to both the engine and the radiator. Unique attributes of this part include its robust design, which enhances coolant flow efficiency and reduces the likelihood of leaks ².

Benefits

The advantages of using the Water Transfer Connection 4086215 include improved coolant flow, which leads to more effective heat dissipation and engine cooling. Additionally, the design minimizes the risk of leaks, contributing to a more reliable cooling system. Enhanced overall cooling system efficiency is achieved through the consistent and efficient transfer of coolant ³.

Installation Process

Proper installation of the Water Transfer Connection 4086215 involves several steps. First, ensure the engine and radiator are cool and the system is drained of coolant. Use the appropriate tools to disconnect the old connection and clean the mating surfaces. Align the new connection with the engine and radiator fittings, ensuring a secure fit. Reconnect the coolant system and refill with the appropriate coolant mixture. Finally, check for leaks and proper operation before starting the engine.

Maintenance and Troubleshooting

To maintain the Water Transfer Connection 4086215, regularly inspect it for signs of wear, corrosion, or leaks. Ensure that all connections are tight and secure. Common issues include leaks at the connection points, which can often be resolved by tightening the connections or replacing gaskets. If coolant flow is restricted, check for blockages within the connection or the coolant passages.

Common Failure Modes

Typical failure modes for Water Transfer Connections include corrosion due to coolant exposure, wear from repeated thermal cycling, and improper installation. Preventive measures to mitigate these issues include using the correct coolant mixture, ensuring proper installation techniques, and regularly inspecting the connection for signs of wear or damage.

Upgrades and Modifications

There are various upgrades and modifications available for the Water Transfer Connection 4086215, aimed at enhancing performance or compatibility with other systems. These may include high-flow versions for improved coolant circulation or materials upgrades for increased durability. When considering upgrades, ensure compatibility with the existing cooling system and follow manufacturer guidelines for installation.

Cummins Overview

Cummins Inc. is a global power leader that designs, manufactures, and distributes engines, filtration, and power generation products. With a history spanning over a century, Cummins has established a strong reputation in the automotive and heavy-duty truck industry for producing reliable and high-performance components. Their product portfolio includes a wide range of engines, powertrains, and aftermarket parts, all designed to meet the demanding requirements of various applications.

Water Transfer Connection Part 4086215 in Cummins Engines

The Water Transfer Connection part 4086215 is a component in the cooling system of certain Cummins engines. This part is integral to the efficient operation of the engine by facilitating the transfer of water between different parts of the cooling system.

In the QSK60 CM500 and QSK60 CM850 MCRS engines, the Water Transfer Connection part 4086215 ensures that the cooling water is properly circulated, maintaining optimal engine temperature and preventing overheating. This part is designed to withstand the high pressures and temperatures within the engine’s cooling system, ensuring durability and reliability.

The part is engineered to fit seamlessly into the engine’s design, providing a secure and leak-proof connection. Its placement is crucial for the effective operation of the cooling system, and any malfunction can lead to significant engine issues.

For the QSK60 CM850 MCRS, the Water Transfer Connection part 4086215 is particularly important due to the engine’s higher power output and the associated thermal demands. The robust design of this part ensures that it can handle the increased stress and maintain the integrity of the cooling system.

Overall, the Water Transfer Connection part 4086215 is a vital component in the QSK60 CM500 and QSK60 CM850 MCRS engines, contributing to the overall performance and longevity of the engine.

Role of Part 4086215 Water Transfer Connection in Engine Systems

The Part 4086215 Water Transfer Connection is instrumental in facilitating the efficient operation of various engine components, particularly in systems where cooling and intercooling processes are vital.

In engines equipped with an intercooler, the Water Transfer Connection ensures a seamless flow of coolant between the intercooler and the engine’s cooling system. This connection helps maintain optimal temperatures by transferring heat away from the compressed air in the intercooler, thus enhancing the efficiency and performance of the engine.

Additionally, the Water Transfer Connection plays a significant role in systems where precise temperature regulation is required. By ensuring consistent coolant flow, it aids in stabilizing engine temperatures, which is essential for the longevity and reliability of engine components.

In turbocharged engines, this part is particularly important as it assists in managing the increased heat generated by the turbocharging process. The efficient transfer of coolant helps in reducing the temperature of the intake air, leading to denser air entering the combustion chamber and ultimately improving engine performance.

Overall, the Part 4086215 Water Transfer Connection is a key component in maintaining the thermal balance within engine systems, contributing to both efficiency and durability.

Conclusion

The Water Transfer Connection 4086215 by Cummins is a critical component in the cooling systems of heavy-duty trucks and certain Cummins engines. Its role in facilitating efficient coolant circulation ensures optimal engine temperature, preventing overheating and enhancing engine performance. Regular maintenance, proper installation, and consideration of upgrades can further ensure the reliability and longevity of this essential part.