5267875
Aftercooler
Cummins®

DISCONTINUED

Cummins®

This truck part is made by Cummins®. We guarantee that all of our parts are from the OEM (original equipment manufacturer), ensuring a proper fit and quality manufacturing.


DESCRIPTION

The Cummins 5267875 Aftercooler is a component designed for use in heavy-duty trucks. It serves a specific function within the engine system, contributing to the overall performance and efficiency of the vehicle. Understanding its purpose and operation is key to appreciating its significance in the context of heavy-duty truck maintenance and performance.

Basic Concepts of Aftercoolers

An aftercooler is a device used in conjunction with a turbocharger to cool the compressed air before it enters the engine. This cooling process increases the air density, which in turn enhances the engine’s combustion efficiency. By reducing the temperature of the intake air, an aftercooler helps to optimize engine performance and protect engine components from the effects of high temperatures 1.

Purpose of the Cummins 5267875 Aftercooler

The Cummins 5267875 Aftercooler is specifically engineered to cool the compressed air from the turbocharger in heavy-duty truck engines. This cooling process plays a role in increasing the air density, which contributes to more efficient combustion. As a result, the aftercooler aids in improving engine performance and fuel efficiency, while also helping to reduce engine stress and prolong component lifespan 2.

Key Features

This Cummins part is characterized by its robust design and the use of high-quality materials. Its construction includes features that enhance its effectiveness in cooling the compressed air. These features may include a specific core design that maximizes heat exchange efficiency and durable materials that withstand the rigors of heavy-duty truck operation.

Benefits of Using the Cummins 5267875 Aftercooler

Incorporating this part into a truck’s engine system offers several advantages. These include improved engine performance due to more efficient combustion, increased fuel efficiency as a result of optimized air density, and enhanced durability of engine components owing to reduced thermal stress 3.

Installation and Integration

Proper installation of the Cummins 5267875 Aftercooler is vital for ensuring its effective operation within the engine system. This process involves adhering to manufacturer guidelines, which may include specific mounting procedures and connections to the turbocharger and intake system. Careful attention to these details helps to ensure the aftercooler functions as intended.

Maintenance and Troubleshooting

Routine maintenance of the Cummins 5267875 Aftercooler is important for its longevity and performance. This may involve regular inspections for signs of wear or damage, cleaning to remove any debris that could impede airflow, and checking connections for leaks or loose fittings. Troubleshooting may be required if performance issues arise, focusing on common problem areas such as blockages or leaks.

Common Issues and Solutions

Common issues with the Cummins 5267875 Aftercooler may include reduced cooling efficiency due to blockages or leaks. Solutions to these problems may involve cleaning the aftercooler to remove obstructions, repairing or replacing damaged components, and ensuring all connections are secure and leak-free. Regular maintenance can help prevent many of these issues from occurring.

Performance Enhancements

The Cummins 5267875 Aftercooler contributes to overall truck performance by ensuring that the engine receives cool, dense air for combustion. This results in more efficient engine operation, potentially leading to increased power output and improved fuel economy. Additionally, the aftercooler helps protect engine components from the damaging effects of high temperatures, contributing to the engine’s longevity.

Cummins Overview

Cummins Inc. is a well-established manufacturer in the automotive and heavy-duty truck industry, known for its high-quality engine and component production. With a history of innovation and commitment to excellence, Cummins has built a reputation for producing reliable and efficient products that meet the demanding requirements of heavy-duty applications.

Role of Part 5267875 Aftercooler in Engine Systems

The integration of part 5267875 Aftercooler within an engine system significantly enhances performance and efficiency. When paired with an Aftercooler Conversion Kit, this component plays a pivotal role in optimizing the engine’s operation.

Enhanced Air Cooling

The Aftercooler works in conjunction with the turbocharger to cool the compressed air before it enters the engine’s combustion chamber. This cooling process increases the air density, allowing more oxygen to be present in the combustion process. The Aftercooler Conversion Kit facilitates this integration, ensuring that the cooled air is effectively channeled into the engine.

Improved Fuel Efficiency

By reducing the temperature of the intake air, the Aftercooler helps in achieving better fuel efficiency. The denser, cooler air allows for more complete combustion, which means that the engine can extract more energy from each fuel injection. The Conversion Kit ensures that this cooled air is consistently supplied to the engine, maintaining optimal combustion conditions.

Reduced Thermal Stress

The Aftercooler mitigates thermal stress on engine components by lowering the temperature of the intake air. This reduction in temperature helps in prolonging the lifespan of critical engine parts such as pistons, cylinders, and turbine blades. The Conversion Kit plays a supportive role by ensuring that the Aftercooler is seamlessly integrated into the engine system, maintaining a consistent flow of cooled air.

Optimized Turbocharger Performance

The Aftercooler aids in optimizing turbocharger performance by preventing overheating. When the intake air is cooler, the turbocharger can operate more efficiently, leading to improved overall engine performance. The Conversion Kit ensures that the Aftercooler is properly installed, allowing for maximum efficiency in turbocharger operation.

Consistent Engine Performance

With the Aftercooler in place, the engine maintains consistent performance under various operating conditions. Whether the engine is under heavy load or idling, the cooled intake air ensures that combustion remains efficient and stable. The Conversion Kit supports this by providing a reliable interface between the Aftercooler and the engine system.

Conclusion

In summary, the Cummins 5267875 Aftercooler, when used with an Aftercooler Conversion Kit, significantly contributes to enhanced engine performance, fuel efficiency, and component longevity. Its role in cooling the compressed air before it enters the engine’s combustion chamber is crucial for maintaining optimal engine operation and protecting engine components from thermal stress.


  1. Parikyan, T. (Ed.). (2022). Advances in Engine and Powertrain Research and Technology. Springer Nature.

  2. Reif, K. (Ed.). (2014). Diesel Engine Management Systems and Components. Springer Vieweg.

  3. Reif, K. (Ed.). (2015). Gasoline Engine Management Systems and Components. Springer Vieweg.

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SPECIFICATIONS

Package Dimensions
27.3 x 16.5 x 13.38 in
Weight
44 lbs

BILL OF MATERIALS

Name Quantity Part Number
Zinc Electrode Plug
Lock Washer
Pipe Plug
Water Transfer Connection
Socket Head Cap Screw
O Ring Seal
Water Transfer Connection
Aftercooler Housing
* This information is provided as is and may be out of date. Please contact us or the manufacturer to verify warranty coverage.
* Variable geometry turbocharger and electronic actuator repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after October 1, 2018.
* Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF), Selective Catalyst Reduction (SCR) catalyst, and Electronic Control Module (ECM) repairs are not eligible to be claimed as over-the-counter under New or ReCon parts warranty for parts installed after January 1, 2020.
* These restrictions are only applicable to New parts and ReCon parts coverages for the components listed above sold to a customer in the US or Canada. All other coverages are excluded. All other regions are excluded.